Kits | Suggested Tools | Skill Level(1) |
---|---|---|
76001300 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Internal harness panel, saddlebag, left | 69203363 | ||
2 | 12 | Screw, Torx | 10200065 | ||
3 | 1 | Drill template | 76001389 | ||
4 | 1 | Internal harness panel, saddlebag, right | 69203362 | ||
5 | 8 | Screw, speaker | 10200095 | ||
6 | 8 | Screw, grille | 10200351 | ||
7 | 8 | Washer, rubber | 10300066 | ||
8 | 1 | Harness, saddlebag speaker | 69203357 | ||
9 | 6 | Wire retainer | 69200342 | ||
10 | 8 | Cable strap | 10065 |
1. | Remove left and right saddlebags. See service manual. | |
2. | Remove left and right side covers. See service manual. | |
3. | Remove main fuse. See service manual. | |
4. | Remove seat. |
1. | Figure 2 Position drill template on right saddlebag. NOTE Take extreme caution not to damage the painted surface. It is recommended to mark holes with a soft tip marker, then measuring the marks with a scale or calipers to ensure proper hole alignment to the internal harness panel. a. Install drill template (1) over grommet (2). b. Follow contour (3) of saddlebag under grommet (2). c. Fold drill template (1) over bottom of saddlebag. d. Drill template (1) should have flat surface contact on either side of the saddlebag bottom. e. Use tape (4) to secure drill template (1). | |
2. | Modify right saddlebag. a. Center punch drill template locations (A, B). b. Drill six holes at location (A). Diameter: 6 mm (¼ in) c. Drill two holes at location (B). Diameter: 70 mm (2¾ in) d. De-burr hole by lightly sanding the surface. | |
3. | Repeat procedure for opposite side. |
1 | Drill template |
2 | Grommet |
3 | Saddlebag contour |
4 | Tape (4) |
5 | Template fold |
1. | Figure 4 Install harness panel gasket. a. Align holes and outer edge of gasket (3) with outer edge of harness panel (1). NOTE Adhesive side faces harness panel. b. Install gasket on harness panel. | |
2. | Install saddle bag harness connector. a. Install saddle bag harness connector (2). b. Route harness (4) as shown. c. Install harness panel cover (5). | |
3. | Figure 3 Install harness panel. a. Install harness panel (6). b. Install screws (7). Tighten. Torque: 1.1–1.5 N·m (10–13 in-lbs) Screw, saddlebag,
internal harness panel | |
4. | Connect saddlebag harness. a. Connect speaker connections (5). b. If needed, connect power lock connector (4). c. Install new wire retainers (9) and cable straps (10) as needed. Figure 1 |
1 | Harness |
2 | Cable strap (4) |
3 | Harness panel cover |
4 | Power lock connector, if equipped |
5 | Speaker connector (2) |
6 | Harness panel |
7 | Screw (6) |
1 | Harness panel |
2 | Saddlebag harness connector |
3 | Gasket |
4 | Harness |
5 | Harness panel cover |
1. | See Figure 5 and Figure 6. Route saddlebag speaker harness (Part No. 69203357, from kit) along frame. a. Cut cable to non-connector ends (pins). b. Locate Original Equipment (OE) 12-way connector [C7A] (1). c. Route both harness ends along left and right frame to OE connector [C7A]. d. Make sure longer length of harness is routed on right side. | |
2. | Figure 7 Remove plugs from cavity's 5, 6, 7, and 8 (5-8) of connector [C7A].. | |
3. | Install (LBE/O) terminal pin into cavity 5 (5) of connector [C7A]. | |
4. | Install (LBE/GY) terminal pin into cavity 6 (6) of connector [C7A]. | |
5. | Install (LBE) terminal pin into cavity 7 (7) of connector [C7A]. | |
6. | Install (LBE/BK) terminal pin into cavity 8 (8) of connector [C7A]. | |
7. | Figure 6 Using cable straps (2), loosely install harness to anchor points (1). Do not tighten cable straps. | |
8. | Figure 8 Install saddlebag to check harness length. a. Leave enough length to easily connect to saddlebag. b. Connect external saddlebag harness to internal harness to saddlebag. | |
9. | Secure rest of harness with cable straps as needed. | |
10. | Remove saddlebag and disconnect harness. |
1 | Connector [C7A] |
2 | Harness routing |
1 | Anchor point |
2 | External to Internal wire harness connectors |
1 | Cavity callout 1 |
2 | Cavity callout 6 |
3 | Cavity callout 3 |
4 | Cavity callout 4 |
5 | Cavity 5 - Channel 3+ (LBE/O) |
6 | Cavity 6 - Channel 3- (LBE/GY) |
7 | Cavity 7 - Channel 4+ (LBE) |
8 | Cavity 8 - Channel 4- (LBE/BK) |
1 | Left saddlebag |
2 | Rear fender |
3 | Right saddlebag |
4 | Connector [C7A] |
1. | Install main fuse. See service manual. | |
2. | Install left and right side cover. See service manual. | |
3. | Install left and right saddlebag. See service manual. a. Connect external saddlebag harness to internal harness to saddlebag. | |
4. | Install seat. After installing seat, pull upward on seat to be sure it is locked in position. | |
5. | Turn ignition ON, but do not start vehicle. | |
6. | Make sure that all speakers are working properly. Check that front and rear fader function is operating correctly. If not, check speaker wiring. |