FLHR WINDSHIELD KITS
J007182022-10-17
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
57981-97, 57994-94, 57994-94A, 57995-96, 57995-96A, 57767-00, 58163-02, 58731-02, 58796-02, 57807-04, 57668-10, 57400380, 57400381, 57400383 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Windshield (Typical)
Table 2. Kit Contents: Windshield Kits 57981-97, 57994-94, 57994-94A, 57995-96, 57995-96A, 57767-00, 57807-04, 57668-10
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Windshield, clear, 2 inches oversize | 58433-96 | |
| Windshield, clear, standard | 58193-04 | |||
| Windshield, clear, 4 inches undersized | 57768-00 | |||
| Windshield, clear with flames | 57809-04 | |||
| Windshield, smoked, 4 inches undersized | 58195-94 | |||
| Windshield, China | 57400005 | |||
| 2 | 1 | Vertical brace, outer, right | 58406-75A | |
| 3 | 1 | Vertical brace, outer, left | 58408-75A | |
| 4 | 2 | Tape, outer vertical brace | 58417-77 | |
| 5 | 1 | Brace, outer horizontal | 58428-94 | |
| 6 | 2 | Tape, horizontal brace | 58416-77A | |
| 7 | 1 | Brace, inner horizontal | 58431-94 | |
| 8 | 1 | Bracket, right | 58084-94 | |
| 9 | 1 | Bracket, left | 58088-94 | |
| 10 | 2 | Spring latch | 38722-94 | |
| 11 | 2 | Screw, panhead TORX | 2452 | |
| 12 | 11 | Screw, panhead TORX | 2921A | |
| 13 | 8 | Washer, plain | 6119 | |
| 14 | 13 | Nut, acorn | 7651 | |
Items mentioned in text, but not included in kit | |||||
| A | Original Equipment (OE) Rubber grommet | |||
Figure 2. Kit Contents: Wind Deflector (Typical)
Table 3. Kit Contents: Wind Deflector Kits 58163-02, 58731-02, 58796-02
| Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
| 1 | 1 | Wind deflector, smoked | 58906-02 | |
| Wind deflector, clear, international | 58908-02 | |||
| Wind deflector, smoked, 3 inches oversized | 58799-02 | |||
| 2 | 1 | Vertical brace, outer, right | 58674-02 | |
| 3 | 1 | Vertical brace, outer, left | 58677-02 | |
| 4 | 2 | Tape, outer vertical brace | 58664-02 | |
| 5 | 1 | Brace, outer horizontal | 58476-02 | |
| 6 | 2 | Tape, horizontal brace | 58573-02 | |
| 7 | 1 | Brace, inner horizontal | 58462-02 | |
| 8 | 1 | Bracket, right | 58542-02 | |
| 9 | 1 | Bracket, left | 58543-02 | |
| 10 | 2 | Spring latch | 38722-94 | |
| 11 | 2 | Screw, panhead TORX | 2452 | |
| 12 | 11 | Screw, panhead TORX | 2921A | |
| 13 | 8 | Washer, plain | 6119 | |
| 14 | 13 | Nut, acorn | 7651 | |
Items mentioned in text, but not included in kit | |||||
| A | 2 | OE Rubber grommet | ||
GENERAL
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTICE
Do not use windshield bags with flamed windshields. Damage to graphics will occur. (00393f)
Table 4. Models
Kits | Contents |
|---|---|
57981-97 | Low profile smoked windshield |
57767-00 | Low profile clear windshield |
57994-94 | Standard height clear windshield |
57994-94A | Standard height clear windshield |
57995-96 | Tall clear windshield |
57995-96A | Tall clear windshield |
58163-02 | Road King wind deflector, dark, smoked |
58731-02 | Road King wind deflector, clear, international |
58796-02 | Road King wind deflector, dark smoked, 3 inches oversized |
57807-04 | Standard height clear windshield with flames |
57668-10 | Windshield, China |
57400380 | 20" clear windshield with black braces |
57400381 | 18" clear windshield with black braces |
57400383 | 16" light tint windshield with black braces |
INSTALL
| 1. | Lower windshield into position by carefully inserting side brackets between headlamp housing and passing lamp supports until bottom notches are seated on lower grommets. a. Be sure that the notches on each bracket are firmly seated on a rubber grommet. | |
| 2. | Standing in front of vehicle, gently push top of windshield toward the rear until upper notches fully engage upper grommets. | |
| 3. | Push down on wireform latch springs so that they overhang rubber grommets. a. If some adjustment is necessary, loosen retaining bolts and rotate latch springs into proper position. |
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
MAINTENANCE
Care and Cleaning
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Polycarbonate windshields/wind deflectors require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windshield/wind deflector. (00483e)
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
Do not clean polycarbonate in hot sun or high temperature. Powdered, abrasive or alkaline cleanser will damage the windshield. Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson polycarbonate windshields.