1. | Remove windshield sub-assembly from packaging and place face down on a clean, soft surface with mount brackets facing upwards. | |
2. | See Figure 1 and Table 1. Unpack hardware kit (6) and assemble the two hardware stacks, shoulder bolt (7), two Belleville washers (8) and cup washer spacer (9). The Belleville washer cupped sides must face each other. | |
![]() The cupped side of the Belleville (cone) washers must face each other and sandwich the windshield mount brackets at each mount point. Failure to orient washers correctly can reduce windshield's ability to break away in a collision, which could result in death or serious injury. (00422b) | ||
3. | Thread shoulder bolt into quick clamp (5) loosely and sandwich the windshield bracket (3 or 4)with the Belleville washers at the bracket lower notch with clamps to the outside and finger-snug shoulder bolt. Repeat for other bracket. | |
4. | Orient the quick-clamp roughly perpendicular to the w/s mount bracket. Align second quick-clamp with the first. Minor adjustments with be made when attaching clamps to fork tubes. Tighten shoulder bolts to 6.8–8.5 N·m (60–75 in-lbs). | |
5. | Assemble the two upper handlebar mount clips (17) and posts (16) using screws (18) and tighten to 3.4–4 N·m (30–35 in-lbs). | |
6. | Attach clip assembly posts to socket assemblies. | |
7. | Approach vehicle with windshield from the front and with quick-clamps in the open position and handlebar clips kept above handlebars. Align lower quick-clamps with fork tubes roughly 1/4 inch (6 mm) below the upper triple tree on both sides and clamp quick-clamps to tubes. | |
8. | With handlebar snap clips still above the handlebars, position the windshield forward or rearward, against the resistance of the Belleville washers, so that the handlebar clips align with the handlebar depth. Ensure the quick-clamps remain perpendicular to the fork-tubes when handlebar clips are aligned. | |
9. | Snap the handlebar clips over handlebars in two places to secure the windshield. | |
10. | Make sure that lower fork quick-clamps are securely attached. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Windshield, super-sport (with grommets) | 57263-08 |
2 | Windshield, wind deflector (with grommets) | 57265-08 |
3 | Bracket, mount, left | Not Sold Separately |
4 | Bracket, mount, right | Not Sold Separately |
5 | Quick-clamp (2) | 57287-07 |
6 | Kit, Quick clamp hardware, includes items 7 through 9, (2) | 58790-04 |
7 |
| Not Sold Separately |
8 |
| Not Sold Separately |
9 |
| Not Sold Separately |
10 | Grommet, upper windshield mount (4) | Not Sold Separately |
11 | Cap, upper windshield mount (4) | Not Sold Separately |
12 | Socket head cap screw, M5 x 0.8 x 16mm (4) | 3080M |
13 | Acorn nut, M5 x 0.8 (4) | 7154M |
14 | Button head cap screw M5 x 0.8 x 8mm (2) | 3106M |
15 | Socket assembly, upper windshield mount (2) | 57791-08 |
16 | Post, upper windshield mount (2) | 57351-07 |
17 | Clip, handlebar mount (2) | 57790-08 |
18 | Socket head cap screw, M6 x 1.0 x 20mm (2) | 4252M |