Kits | Suggested Tools | Skill Level(1) |
---|---|---|
56246-08, 56263-08, 56275-08, 56425-08, 56459-08, 56518-08, 56729-08, 56740-08, 57202-08, 56746-08, 56257-09, 57457-10, 56100015, 56100036, 56100028, 56100048, 56100098, 56100108, 56100133, 56100157, 56100158, 56100174, 56100218, 56100231, 56100234, 56100319, 56100332, 56100361, 56100378, 56100391, 56100394, 56100411, 56100427, 56100428, 56100429, 56100478, 56100544, 56100545, 56100558, 56100559 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Grip, right | 56100414 | Kit 56400411 | |
Grip, right, chrome | 56100424 | Kit 56100427 | |||
Grip, right, black, '66 collection | 56100496 | Kit 56100478 | |||
Grip, right, black, adversary | 56100541 | Kit 56100544 | |||
Grip, right, gray, adversary | 56100543 | Kit 56100545 | |||
Grip, right, black | 56100425 | Kit 56100528 | |||
56100560 | Kit 56100558 | ||||
56100561 | Kit 56100559 | ||||
Grip, right, black, edge cut | 56100426 | Kit 56100429 | |||
2 | 1 | Grip, left | 56100413 | Kit 56400411 | |
Grip, left, chrome | 56100421 | Kit 56100427 | |||
Grip, left, black, '66 collection | 56100495 | Kit 56100478 | |||
Grip, left, black, adversary | 56100540 | Kit 56100544 | |||
Grip, left, gray, adversary | 56100542 | Kit 56100545 | |||
Grip, left, black | 56100422 | Kit 56100528 | |||
56100562 | Kit 56100558 | ||||
56100563 | Kit 56100559 | ||||
Grip, left, black, edge cut | 56100423 | Kit 56100429 | |||
3 | 2 | End cap, chrome | 56100472 | Kit 56100427 | |
56100329 | Kit 56100319 | ||||
End cap, chrome and rubber, small | 56252-96 | Kit 56246-08 | |||
End cap, chrome and rubber, large | 56252-96 | Kit 56263-08 | |||
End cap, tribal | 56769-09 | Kit 56257-09 | |||
End cap, contoured chrome and rubber, ironside | 56480-01 | Kits 56459-08, 57202-08 | |||
End cap, flame | 56656-02 | Kit 56518-08 | |||
End cap, stealth | 56480-01 | Kit 56729-08 | |||
End cap, skull, medium | 56754-04 | Kit 56740-08 | |||
End cap, diamond black | 56464-08 | Kit 56746-08 | |||
End cap, edge cut | N/A | Kit 57457-10 | |||
End cap, aileron | N/A | Kit 56425-08 | |||
End cap, nostalgic | N/A | Kit 56275-08 | |||
End cap, get-a-grip, chrome, large | N/A | Kit 56100015 | |||
End cap, get-a-grip, black, large | N/A | Kit 56100036 | |||
End cap, slipstream | N/A | Kit 56100028 | |||
End cap, burst | N/A | Kit 56100098 | |||
End cap, streamliner | N/A | Kit 56100048 | |||
End cap, airflow | N/A | Kits 56100108, 56100218 | |||
End cap, Brass | N/A | Kit 56100133 | |||
End cap, defiance, black | 56100205 | Kit 56100157 | |||
End cap, defiance, chrome | 56100204 | Kit 56100158 | |||
End cap, defiance, edge cut | 56100203 | Kit 56100174 | |||
End cap, black, edge cut | 56100470 | Kit 56100429 | |||
End cap, black | 56100337 | Kit 56100332 | |||
56100471 | Kit 56100428 | ||||
56100598 | Kit 56100558 | ||||
56100599 | Kit 56100559 | ||||
End cap, willie g skull, matte black | 56100375 | Kit 56100361 | |||
End cap, ride free | N/A | Kit 56100378 | |||
4 | 2 | Medallion | 14100879 | Kits 56100157, 56100158, 56100174, | |
N/A | Kits 56100427, 56100428, 56100429 | ||||
Medallion, chrome | 14101170 | Kit 56100319 | |||
Medallion, black | 14101132 | Kit 56100332 |
1. | Figure 2 Remove upper and lower switch housings screws (1). | |
2. | Loosen upper screw securing handlebar clamp (3) to clutch lever bracket. | |
3. | Remove lower clamp screw and flat washer. | |
4. | Loosen clamp and position clutch hand lever assembly away from switch housing. | |
5. | Separate upper and lower switch housings. | |
6. | Remove end cap from existing left handlebar grip if equipped. a. Glueless grips: Remove grip from handlebar. b. Glued grips: Remove grip by carefully cutting it away from handlebar using a sharp blade or knife. |
1. | position new left grip (4) so larger diameter portion of flange (5) is at the bottom. | |
2. | Push grip fully onto handlebar. | |
3. | Position lower switch housing beneath grip so that grooves (2) on outboard side of switch housing fit over the flange on end of grip. | |
4. | Position upper switch housing over handlebar and lower switch housing. | |
5. | Start upper and lower switch housing screws, but do not tighten. | |
6. | Verify that the wire harness conduit runs in the depression at bottom of handlebar. | |
7. | Position clutch hand lever assembly inboard of switch housing assembly, engaging the tab on lower switch housing in groove at bottom of clutch lever bracket. | |
8. | Align hole in handlebar clamp with hole in clutch lever bracket, and start the lower screw with flat washer. | |
9. | Adjust switch housing and clutch hand control position for rider comfort. | |
10. | Secure first the upper, then lower handlebar clamp screws. Tighten. Torque: 6.8–9 N·m (60–80 in-lbs) | |
11. | Secure first the lower, then upper switch housing screws. Tighten. Torque: 4–5.4 N·m (35–48 in-lbs) |
1 | Switch housing screws (2) |
2 | Grooves |
3 | Handlebar clamp |
4 | Left handlbar grip |
5 | Larger diameter of flange |
1. | Remove switch housings and right side grip (throttle twist grip). See service manual. |
1. | Install switch housing and right side grip (throttle twist grip). See service manual. | |
2. | Adjust switch housing and brake hand control position for rider comfort. | |
3. | Secure first the upper, then lower handlebar clamp screws. Tighten. Torque: 6.8–9 N·m (60–80 in-lbs) | |
4. | Secure first the lower, then upper switch housing screws. Tighten. Torque: 4–5.4 N·m (35–48 in-lbs) |
5. | Verify that right grip/throttle sleeve rotates and returns freely and does not bind on handlebar or switch housing. |
1. | Verify part is dry and free of dirt or debris. | |
2. | Place a small amount of Harley-Davidson® Chrome Clean & Shine on a microfiber cloth or detailing swab. | |
3. | using light pressure, rub brass parts with microfiber cloth. For hard to reach places or grooves, use detailing swab. |