1 | Acorn nut |
2 | Star washer |
3 | Mirror, left |
1 | Acorn nut |
2 | Star washer |
3 | Mirror, right |
1. | See Figure 1. Remove acorn nut (1), star washer (2) and existing mirror (3) from clutch hand control assembly. Discard star washer and mirror but save acorn nut. | |||||||||||
2. | See Figure 3. Loosen ball stud clamp (1) to remove directional lamp assembly (2). Remove retainer (3), star washer (4) and existing mirror (5) from front brake hand control assembly. Discard star washer and mirror but save remaining parts. |
Figure 3. Remove Right Mirror (Dyna, FXSTD, FLSTF, VRSC) |
1 | Locknut (2) |
2 | Washer (2) |
3 | Mirror, left |
4 | Mirror, right |
1. | See Figure 5. Install mirror stem (1) through clutch hand control assembly. | |||||||||||||||||||||||||
2. | Install stock washer (2) or flat washer from kit (3) on top of hand control assembly (if needed) to stabilize mirror stem. | |||||||||||||||||||||||||
3. | Slide mirror power lead wire (gray) through ground wire ring terminal (5) (flat side up). Install ring terminal on mirror stem. | |||||||||||||||||||||||||
4. | Slide mirror power lead wire (gray) through wire guard (6). Install wire guard on mirror stem. | |||||||||||||||||||||||||
5. | Install flat washer (3) from kit on mirror stem. NOTE Make sure wire exiting mirror stem is positioned in wire guard so it does not get crushed by hardware. | |||||||||||||||||||||||||
6. | Install acorn nut (4) on mirror stem (1). Tighten to 10.8–16.3 N·m (8–12 ft-lbs). Do not over-tighten. | |||||||||||||||||||||||||
7. | See Figure 6. Repeat Steps 1-6 for front brake hand control assembly. |
Figure 5. Install Left Lighted Mirror (Except Sportster, FXSTS, FLSTS)
Figure 6. Install Right Lighted Mirror (Except Sportster, Dyna, FXSTD, FLSTF, FXSTS, FLSTS, VRSC) |
1 | Mirror, right |
2 | Washer, flat (stock) |
3 | Washer, flat (from kit) |
4 | Retainer |
5 | Ball stud clamp |
6 | Directional lamp assembly |
7 | Ground ring terminal |
8 | Wire guard |
1. | See Figure 8. Install mirror stem (1) through clutch hand control assembly. | |
2. | Install stock washer (2) on top of hand control assembly or use flat washer (3) from kit (if needed) to stabilize mirror stem. | |
3. | Slide mirror power lead wire (gray) through ground wire ring terminal (6) (flat side up). Install ring terminal on mirror stem. | |
4. | See Figure 8. Slide mirror power lead wire through flat washer (3) from kit, then install washer on mirror stem. | |
5. | Slide mirror power through locknut (4) from kit. Install locknut on mirror stem (1). Tighten to 10.8–16.3 N·m (8–12 ft-lbs). Do not over-tighten. | |
6. | See Figure 8. Repeat Steps 1-5 for the front brake hand control assembly. |
1 | Mirror, left |
2 | Washer (2) (stock) |
3 | Washer, flat (2) (from kit) |
4 | Locknut (2) |
5 | Mirror, right |
6 | Ground ring terminal |
1. | See Figure 9. Install mirror stem (1) through clutch hand control assembly. | |||||||||||||
2. | Install stock washer (2) on top of hand control assembly or use flat washer (3) from kit (if needed) to stabilize mirror stem. | |||||||||||||
3. | Slide mirror power lead wire (gray) through ground wire ring terminal (6) (flat side up). Install ring terminal on mirror stem. | |||||||||||||
4. | Slide mirror power lead wire through flat washer (3) from kit. Install washer on mirror stem. | |||||||||||||
5. | Slide mirror power lead through locknut (4) from kit. Install locknut on mirror stem (1). Tighten to 10.8–16.3 N·m (8–12 ft-lbs). Do not over-tighten. | |||||||||||||
6. | See Figure 9. Repeat Steps 1-5 for the front brake hand control assembly. |
Figure 9. Install Lighted Mirrors (Sportster) |
Model | Multilock Connector |
---|---|
Touring models: | |
| 6-way |
| 6-way and 4-way |
| 6-way |
| 4-way |
| 6-way |
| 3-way |
All Softail models | 6-way |
Dyna models: | |
| 6-way |
| 3-way |
All Sportster models | 6-way |
All VRSC models | 6-way |
Left and Right Turn Signals | |||
---|---|---|---|
Right Turn Signal | |||
Cavity | 1 | 2 | 3 |
6-Place Connector | Blk | Brn | Blue |
Y-Harness | Blk | Red | Blue |
Left Turn Signal | |||
Cavity | 4 | 5 | 6 |
6-Place Connector | Blue | Vio | Blk |
Y-Harness | Blue | Red | Blk |
Left and Right Turn Signals | |||
---|---|---|---|
Right Turn Signal | |||
Cavity | 1 | 2 | 3 |
6-Place Connector | Blk | BE/O | Blue |
Y-Harness | Blk | Red | Blue |
Left Turn Signal | |||
Cavity | 4 | 5 | 6 |
6-Place Connector | Blue | BE/PK | Blk |
Y-Harness | Blue | Red | Blk |
Left and Right Turn Signals | |||
---|---|---|---|
Right Turn Signal | |||
Cavity | 1 | 2 | 3 |
6-Place Connector | Blk | BE/O | Blue |
Y-Harness | Blk | Red | Blue |
Left Turn Signal | |||
Cavity | 4 | 5 | 6 |
6-Place Connector | Blue | BE/PK | Blk |
Y-Harness | Blue | Red | Blk |
7. | See Figure 26 and Table 2. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |||||||
8. | Coat terminals on Y-harness with dielectric grease (18). | |||||||
9. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |||||||
10. | Insert combined Y-harness assembly between the two separated front turn signal connectors on vehicle. |
Figure 11. Y-Harness Assembly (6-Place Multilock) |
1. | See the service manual. Remove headlamp assembly. | |||||||||||
2. | See Figure 12. Locate and disconnect front turn signal connectors in the left side caddy. Note wire color and cavity locations. |
Figure 12. Left Side Connectors | ||||||||||
3. | Assemble one Y-harness with 4-way connectors a. See Figure 26 and Table 5. Select 4-way multilock pin housing (10), socket housing (11), Y-harness assembly (5) and jumper wire (14). b. Coat terminals on Y-harness with dielectric grease (18). c. See Figure 16. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. The jumper wire will connect the two connectors at cavity 4. | |||||||||||
4. | Assemble one Y-harness with 6-way connectors a. See Figure 26 and Table 5. Select 6-way multilock pin housing (12), socket housing (13), Y-harness assembly (5) and jumper wire (14). b. Coat terminals on Y-harness with dielectric grease (18). c. See Figure 16. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. The jumper wire will connect the two connectors at cavity 4. | |||||||||||
5. | Install the assembled Y-harnesses between the two disconnected front turn signal connectors. |
Left and Right Turn Signal Connectors | ||||||
---|---|---|---|---|---|---|
Right Turn Signal | ||||||
Cavity | 1 | 2 | 3 | 4 | 5 | 6 |
Main Harness 6-Place Connector | BK | BE/O | BE | BE/BK | N/A | N/A |
Y-Harness 6-Way Connector | BK | R | BE | GY | N/A | N/A |
Left Turn Signal | ||||||
Cavity | 1 | 2 | 3 | 4 | - | - |
Main Harness 4-Way Connector | BK | BE/PK | BE | BE/BK | - | - |
Y-Harness 4-Way Connector | BK | R | BE | GY | - | - |
1. | Remove outer fairing following the instructions in the appropriate service manual. | |
2. | See Figure 13 and Table 1. Locate and separate front turn signal connector inside inner fairing - left fairing support brace. Note wire color and cavity locations. | Figure 13. Front Turn Signal Connector (2005 and Earlier FLHT/C/U) |
3. | See Figure 26 and Table 2. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |
4. | Coat terminals on Y-harness with dielectric grease (18). | |
5. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |
6. | Insert combined Y-harness assembly between the two separated front turn signal connectors. |
1. | Remove outer fairing following the instructions in the appropriate service manual. | |||||||||||||||
2. | See Figure 14 and Table 6. Locate and separate front turn signal connectors inside inner fairing - left and right fairing support brace. Note wire color and cavity locations. |
Figure 14. Front Turn Signal Connectors (FLTR Shown) | ||||||||||||||
3. | See Figure 26. Select appropriate connectors (3- or 4-place) and two Y-harness assemblies (5). | |||||||||||||||
4. | Coat terminals on Y-harness with dielectric grease (18). | |||||||||||||||
5. | See Figure 15 and Figure 16. Install appropriate connectors on ends of Y-harness assemblies. See Table 6. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |||||||||||||||
6. | See Figure 16. For models with 4-place multilock connectors, install ends of jumper wire assembly (2) ( Figure 26 , Item 14) into open cavities in Y-harness connectors. | |||||||||||||||
7. | Insert Y-harness assemblies with connectors between the two separated front turn signal connectors on vehicle. |
Figure 15. Y-Harness Assembly (3-Place Multilock)
Figure 16. Y-Harness Assembly (4-Place Multilock) |
Left Turn Signal | Right Turn Signal |
---|---|
Violet to Red | Brown to Red |
Blue to Blue | Blue to Blue |
Black to Black | Black to Black |
Gray/Black to Gray/Black 4-Place Only | Gray/Black to Gray/Black 4-Place Only |
1. | See Figure 17 and Table 1. Locate and separate front turn signal connector under fuel tank on right side. Note wire color and cavity locations. | |
2. | See Figure 26 and Table 2. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |
3. | Coat terminals on Y-harness with dielectric grease (18). | |
4. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Refer to Table 2 for wire colors and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |
5. | Insert combined Y-harness assembly between the two separated front turn signal connectors on vehicle. | Figure 17. Softail Front Turn Signal Connector |
1. | See Figure 19 and Table 1. Locate the open connector under fuel tank on right side. Note wire color and cavity locations. | |
2. | See Figure 26 and Table 4. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |
3. | Coat terminals on Y-harness with dielectric grease (18). | |
4. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Refer to Table 4 for wire colors and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |
5. | Insert the socket connector of the combined Y-harness assembly into the open connector on vehicle. | |
6. | Secure the pin connector of the Y-harness assembly to the harness wiring using a cable strap (connector remains open). | Figure 19. Softail Open Connector (2011 and later FLSTF, FLSTFB) |
1. | See Figure 20 and Figure 21. Remove plug on right side of top frame tube. At service loop, remove cable strap and push wire harness into top frame tube. Pull front turn signal connector out from hole on right side of tube. | |||||||||
2. | Separate front turn signal connectors. Note wire color and cavity locations. | |||||||||
3. | See Figure 26 and Table 2. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5) . Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |||||||||
4. | Coat terminals on Y-harness with dielectric grease (18). | |||||||||
5. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |||||||||
6. | Insert combined Y-harness assembly between the two separated front turn signal connectors on vehicle. |
Figure 20. Dyna Service Loop (2005 and Earlier)
Figure 21. Dyna Top Frame Tube (2005 and Earlier) |
1 | Frame tube |
2 | Cover |
3 | Plug |
1. | See Figure 23. Locate and separate front turn signal connector (6-place multilock) under fuel tank. Note wire color and cavity locations. |
Figure 23. Sportster Front Turn Signal Connector | ||||
2. | See Figure 26 and Table 2 or Table 3. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |||||
3. | Coat terminals on Y-harness with dielectric grease (18). | |||||
4. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |||||
5. | Insert combined Y-harness assembly between the two separated front turn signal connectors on vehicle. |
1. | VRSCR Models: See Figure 24. Remove left side cover following the instructions in the appropriate service manual. 2003 and Earlier VRSC Models: See Figure 25. Remove instrument cluster following the instructions in the appropriate service manual. 2004 and Later VRSC Models: Remove left side cover following the instructions in the appropriate service manual. | |||||
2. | Locate and separate front turn signal connector (6-place multilock). Note wire color and cavity locations. | |||||
3. | See Figure 26 and Table 2. Select 6-place multilock connectors (12, 13) and two Y-harness assemblies (5). Align both Y-harness assemblies together, matching pin terminated wire ends and socket terminated wire ends. | |||||
4. | Coat terminals on Y-harness with dielectric grease (18). | |||||
5. | See Figure 11. Install connectors on ends of combined Y-harness assemblies. Note wire color and cavity locations. Refer to MULTILOCK ELECTRICAL CONNECTORS in service manual. | |||||
6. | Insert combined Y-harness assembly between the two separated front turn signal connectors on vehicle. | Figure 24. V-Rod Front Turn Signal Connector (2004 and Later)
Figure 25. V-Rod Handlebar Control Connectors (2003 and Earlier) |
1. | Install fuel tank following the instructions in the appropriate service manual. | |
WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||
2. | Connect both battery cables, positive battery cable first. | |
WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
3. | Install seat following the instructions in the appropriate service manual. |
1. | Install fuel tank following the instructions in the appropriate service manual. | |
2. | Install seat following the instructions in the appropriate service manual. | |
WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
3. | Install main fuse and left side cover following the instructions in the appropriate service manual. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Lighted mirror, left (with gray lead wire), chrome | 92055-07 |
Lighted mirror, left (with gray lead wire), black | 92138-08 | |
2 | Lighted mirror, right (with gray lead wire), chrome | 92056-07 |
Lighted mirror, right (with gray lead wire), black | 92077-08 | |
3 | Ground ring terminal (2) | Not Sold Separately |
4 | Terminal, socket (6) | 72560-07 |
5 | Y-Harness assembly (2) (includes fuse holder and fuse) | 92060-07A |
Fuse, 1 amp glass (2) (not shown) | 56880-06 | |
Fuse, 2 amp blade (2) (not shown) | 54305-98 | |
6 | Conduit, black (2) | Not Sold Separately |
7 | Socket housing, 2-place (2) | 73152-96BK |
8 | Pin housing, 3-place (2) | 73103-96BK |
9 | Socket housing, 3-place (2) | 73153-96BK |
10 | Pin housing, 4-place (2) | 73104-96BK |
11 | Socket housing, 4-place (2) | 73154-96BK |
12 | Pin housing, 6-place | 73106-96BK |
13 | Socket housing, 6-place | 73156-96BK |
14 | Jumper wire assembly (2) | 56913-06 |
15 | Wire guard (2) | 72561-07 |
16 | Washer, flat (4) | 6771A |
17 | Cable strap (10) | 10006 |
18 | Dielectric grease, 4-6 gram packet | Not Sold Separately |
19 | Locknut, nylon insert 5/16-24 (2) - Sportster, FXSTS, FLSTS models only | 7727 |