1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove left wheel. See service manual. |
1. | See Figure 1 and Figure 4. Install chrome fascia against muffler skirt (1). a. Make sure that fascia is centered and top edge contacts underside of body lip. b. Do not remove backing from adhesive pads. c. Temporarily tape or hold fascia in place. |
Figure 1. Muffler skirt | ||||||
2. | Mark muffler skirt using three holes in fascia as a template. | |||||||
3. | Remove fascia and drill a 7/32 inch hole at each outer mark and a 3/8 inch hole at center mark. Verify that drilled holes are parallel with ground. | |||||||
4. | Thoroughly clean outer surface and left inner surface of muffler skirt with a 50/50 mix of isopropyl alcohol and water. Let dry completely. | |||||||
5. | Remove backing from adhesive pads on fascia. | |||||||
6. | Align fascia holes with drilled holes in muffler skirt. Press and hold fascia against skirt for one minute. | |||||||
7. | See Figure 4. Bolt fascia in place using socket head screw (5) and nut (3). Tighten. Torque: 2.3 N·m (20 in-lbs) | |||||||
8. | Feed wiring of LED assembly (2) through center hole in fascia. Install assembly with screws (4). Tighten. Torque: 1.7 N·m (15 in-lbs) | |||||||
9. | See Figure 2. Using provided adhesive backed clips, existing body clips and cable straps, route wiring along the inside of the body as shown exiting under seat area. |
Figure 2. Wire Harness Routing (Underneath view of trike body. All chassis components removed for clarity) | ||||||
10. | See Figure 4. Insert terminal pins into connector (10) as detailed below: |
11. | See Figure 3. Disconnect rear lighting connector [7A/B]. Plug Y-harness between main harness and rear lighting harness. | |
12. | NOTE Wire colors of connector (10) will not always match wire colors of mating connector. | |
13. | Use remaining cable straps to secure Y-harness and LED wiring to adjacent wiring or frame members. Make sure wiring and connectors do not interfere with seat installation | |
14. | Verify rear lighting operation: a. With ignition on, LED assembly is illuminated. b. With brakes applied, LED assembly is brightly illuminated. |
1. | Install left wheel. See service manual. | |
2. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |
3. | Install main fuse. See service manual. |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
68000129 | 1 | Fascia, chrome plated | Not Sold Separately |
2 | LED rear light insert, red lens | 84025-11 | |
68000128 | 1 | Fascia, chrome plated | Not Sold Separately |
2 | LED rear light insert, smoke lens | 84026-11 | |
Items common to both kits: | |||
3 | Nut, nyloc, #10-24 (2) | Not Sold Separately | |
4 | Socket head screw, #6-32 x 75 (2) | Not Sold Separately | |
5 | Socket head screw, #10-24 x 1.25 (2) | Not Sold Separately | |
6 | Tape, double-coated foam | Not Sold Separately | |
7 | Tape, double-coated foam (2) | Not Sold Separately | |
8 | Washer, flat (2) | Not Sold Separately | |
9 | Wire clip (3) | 10102 | |
10 | Six pin connector | 73106-96BK | |
11 | Y-Harness | 69200795 | |
12 | Cable strap (6) | 10065 |