DYNA ENGINE GUARD KIT
J058582015-10-21
GENERAL
Kit Number
49000077, 49000078
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Models with a center-mounted horn: A horn bracket adapter kit is required. Refer to the latest P&A Retail Catalog for a list of required parts or accessories for your model.
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
WARNINGIf Equipped: Front and/or rear guards are not intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022d)
INSTALLATION
| 1. | See Figure 1. Models with a center-mounted horn: Install horn bracket adapter kit per instructions in that kit. | 
Figure 1. Center-Mounted Horn | ||
| 2. | Lift engine guard into place. Align top center mount of guard with frame crosspiece member between frame downtubes. | |||
| 3. | Secure top center mount to frame crosspiece member using 3/8-16 x 7/8 in bolt and lockwasher included in kit. Leave fasteners loose. | |||
| 4. | On right side of motorcycle, install U-bolt from kit around the frame member and into the holes in the lower mounting bracket. Secure loosely into place using two locknuts from kit. NOTE The left U-bolt must be installed between the frame and the clutch cable. Do not pinch clutch cable between the U-bolt and the frame. | |||
| 5. | On left side of motorcycle, install remaining U-bolt from kit around the left frame member and into holes in lower mounting bracket. Secure loosely into place using two locknuts from kit. | |||
| 6. | Tighten upper mounting bolt to 41–45 N·m (30–33 ft-lbs). | |||
| 7. | Alternately tighten U-bolt hardware to 34 N·m (25 ft-lbs). Tighten left and right side of the U-bolts evenly so that approximately the same length of bolt protrudes from end of nut. |
SERVICE PARTS
Figure 2. Service Parts: Dyna Engine Guard Kit
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Engine guard | Not Sold Separately |
2 | U-bolt (2) | 4794 |
3 | Locknut, flange (4) | 7601 |
4 | Bolt, 3/8-16 x 7/8 inch | 2851 |
5 | Lockwasher, 3/8 inch | 7038 |
6 | Kit, footpad engine guard (2) | 49000034 |