Kits | Suggested Tools | Skill Level(1) |
---|---|---|
52300643, 52300644, 52300645, 52300646 | Safety Glasses, Torque Wrench, Loctite 243 medium strength threadlocker and sealant (blue) |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
1 | 2 | Reflector, red | 59270-10 | ||
2 | 2 | Screw, socket head hex | 94356-91T | Kit: 52300643 | |
2 | Screw, socket head hex, black | 10200576 | Kit: 52300644 | ||
4 | Screw, socket head hex | 94355-91T | Kit: 52300645 | ||
4 | Screw, socket head hex, black | 10200575 | Kit: 52300646 | ||
3 | 2 | Screw, socket head hex | 94357-91T | Kit: 52300643 | |
2 | Screw, socket head hex, black | 10200577 | Kit: 52300644 | ||
4 | 2 | Spacer, docking point, front | 12400141 | Kits: 52300643 and 5200644 FLFB, FXBR: One on each side at front. | |
5 | 6 | Spacer, docking point | 12400142 | Kits: 52300643 and 5200644 FLFB: Two on each side at rear. One on each side at front. FXBR: One on each side at rear. | |
6 | 2 | Bushing, docking point, front | 52300649 | Kits: 52300643 and 5200645 | |
2 | Bushing, docking point, front, black | 52300650 | Kits: 52300644 and 5200646 | ||
7 | 2 | Bushing, docking point, rear | 52300647 | Kits: 52300643 and 5200645 | |
2 | Bushing, docking point, rear, black | 52300648 | Kits: 52300644 and 5200646 |
1. | Remove left side cover. | |
2. | Models with security: a. Verify that fob is present. b. Turn OFF/RUN switch to RUN. | |
3. | Remove fuse cover. a. Remove fuse block from Electronic Control Module (ECM) sub caddy. b. Remove fuse cover. | |
4. | Remove main fuse. | |
5. | Models with security: Turn ignition switch OFF. |
1. | See Figure 2. FXLR, FLSL, FXFB, FLDE: Remove right side Original Equipment (OE) screws. a. Remove both screws from two screw pattern fender support or remove the inner screws (1) from a four screw pattern fender support. |
Figure 2. Inner Screws of Four Screw Pattern | ||||||
2. | See Figure 1. FLFB and FXBR: Remove both right side OE screws. | |||||||
3. | FLFB: Assemble spacers. a. Front: One each thin spacer (5) and thick spacer (4). b. Rear: Two thin spacers (5). | |||||||
4. | FXBR: Assemble spacers. | |||||||
5. | See Figure 3. FLHC: Remove right side saddlebag from vehicle. a. Open saddlebag lid. b. Remove OE screws and loose spacers (1) attaching saddlebag to vehicle. c. Separate saddlebag from vehicle. d. Remove threadlocker from OE screws and mounting hole threads. Refer to DOCKING POINT INSTALLATION. e. See Figure 3 and Figure 4. Replace loose spacers (1) with docking points. The plastic docking points (2) in rear end of vehicle. f. Apply threadlocker to fasteners.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) g. Install screw through OE saddlebag and docking points and attach to vehicle. h. Refer to steps 3 through 6 of DOCKING POINT INSTALLATION. |
Figure 3. Replace OE Spacers with Docking Points (FLHC) | ||||||
6. | See Figure 4. FLSB, FXLRST: Remove right side saddlebag from vehicle. a. Remove OE screws (3), saddlebag docking points (2) and spacers (1). b. Remove threadlocker from OE screws (3) and mounting hole threads. CLEANING FASTENER THREADS c. Discard inner spacers (1) and replace with docking points from kit. The plastic docking point goes in the rear most position. d. Apply threadlocker to fasteners.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) e. Install fasteners through OE saddlebag docking points and P&A docking points to vehicle. Refer to steps 3 through 6 of CLEANING FASTENER THREADS. |
Figure 4. Replace OE Spacer with Docking Point (FLSB, FXLRST) |
1. | Remove threadlocker from mounting hole threads. Refer to CLEANING FASTENER THREADS. | |
2. | See Figure 1. Apply threadlocker to screws (2).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) NOTE If used, spacers are placed between the fender support and docking point. | |
3. | Install docking points (6,7). a. Attach spacers, if used, and docking points to vehicle with screws (2,3). b. Rotate docking point so "T"s are on top and bottom. c. Finger tighten. d. Repeat DOCKING HARDWARE SET-UP and steps 1-3 of this section for left side. | |
4. | Test fit upright or rack. | |
5. | Adjust docking points. |
1. | FLSB: Remove detachable saddlebags. See owner's manual. | |
2. | See Figure 5. To adjust, rotate (3) in small increments so the "T" (1) is no longer on top and approaches either position (2). | |
3. | At each increment, check fit with accessory. | |
4. | Continue rotation in small increments and test until desired tightness is achieved. The tightest possible position is when the "T"s reach position (2). | |
5. | Tighten docking point screws. Torque: 28.5–37 N·m (21–27 ft-lbs) | |
6. | FLSB: Install detachable saddlebags. See owner's manual. |
1 | Loosest position (T location) |
2 | Tightest position (T location) |
3 | Possible rotation direction |
1. | See Figure 5. Record the current "T" position for each docking point. Remove screw from rear docking point. | |
2. | Install docking points, screws and washers. Tighten finger-tight.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
3. | If "T"s are not in tightest position (2), rotate docking points slightly, moving "T"s toward (2) until a tight fit of the detachable accessory is achieved at each location. | |
4. | Secure docking point screws. Tighten. Torque: 28.5–37 N·m (21–27 ft-lbs) | |
5. | If the docking point "T"s are in position (2): a. Remove screw from rear docking points. b. Rotate each docking point until the "T" on opposite side reaches loosest position (1). c. Install the screws and washers. Tighten finger-tight.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) d. Check detachable accessory at each docking point, rotating the "T" toward (2) until a tight fit of the detachable accessory is achieved at each location. Secure docking point screws. Tighten. Torque: 28.5–37 N·m (21–27 ft-lbs) | |
6. | After multiple adjustments, if the detachable accessory continues to rattle or remains loose, replace the docking points. |