FRONT AXLE COVER ADAPTER KIT
J063992024-01-12
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
43000090, 43000159 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Front Axle Cover Adapter Kit
Table 2. Kit Contents: Front Axle Cover Adapter Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 2 | Screw, long | 885A | Kit 43000090 |
| 1 | Screw, long | 885A | Kit 43000159 | |
| 2 | 2 | Screw, screw | 3601 | Kit 43000090 |
| 1 | Screw, screw | 3601 | Kit 43000159 | |
| 3 | 2 | Washer | 6099 | |
| 4 | 1 | Right base | Not sold Separately | Kit 43000090 |
| 1 | Right base with top notch | Not sold Separately | Kit 43000159 | |
| 5 | 1 | Threaded rod | Not sold Separately | |
| 6 | 1 | O-ring | 11301 | |
| 7 | 1 | Left base | Not sold Separately | Kit 43000090 |
| 1 | Left base with top notch | Not sold Separately | Kit 43000159 | |
Table 3. Model Specific Screw Requirements
Kit | Model | Right | Left |
|---|---|---|---|
Kit 43000090 | FXBB | Short | Short |
FXLR | Short | Short | |
FLSL | Long | Short | |
FLDE | Long | Short | |
FXBR/S | Long | Short | |
FLHC/S | Long | Short | |
FLFB/S | Long | Long | |
Kit 43000159 | FXFB/S | Short | Long |
FXDR/S | Short | Long | |
FXLRS | Short | Long | |
FXLRST | Short | Long | |
FLSB | Short | Long |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
Proper installation of this kit requires:
- Separate purchase of threadlocker is required. LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
INSTALL
| 1. | Figure 2 Apply threadlocker to screw threads (1, 7) prior to assembly.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) a. For model and screw requirements Table 3 | |
| 2. | Pre-assemble right side of adaptor kit. a. Install screw (1) through washer (2), right base (3), and thread into threaded rod (4) until snug. b. For Kit 43000159, right base (3) has a notch at top that needs to be aligned with the fork down tube. | |
| 3. | Install O-ring (5) one inch from the left end of the threaded rod (4). | |
| 4. | Insert adaptor kit into axle from the right side. NOTE Slight gap between left base (6) and fork slider is normal once installed. | |
| 5. | Install screw (7) through washer (2) and left base (6) while holding right side. Tighten. Torque: 11.3 N·m (100 in-lbs) a. For Kit 43000159, left base (6) has a notch at top that needs to be aligned with the fork down tube. |
| 1 | Screw (short) |
| 2 | Washer |
| 3 | Right base |
| 4 | Threaded rod |
| 5 | O-ring |
| 6 | Left base |
| 7 | Screw (long) |
Figure 2. FXLRS Wheel Shown (Typical)