SOFTAIL TURN SIGNAL AND LICENSE PLATE RELOCATION KIT

J064102021-06-17

GENERAL

Kit Number

67800802A (chrome), 67800830A (black)

Models

For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Ensure you are using the most current version of the instruction sheet which is available at: www.harley-davidson.com/isheets

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.

This kit is required in order to complete the installation of a detachable saddlebag kit on specific motorcycles.

Tools and Supplies Required

A Terminal Pick (Snap-On® TT600 or equivalent) will aid in the installation of this kit.

Electrical Contact lube (Part No. 99861-02) or equivalent is required for the proper installation of this kit. This item is available from a Harley-Davidson dealer.

Loctite 243 Medium Strength Threadlocker and Sealant (blue) (Part No. 99642-97) is required for the proper installation of this kit. This item is available from a Harley-Davidson dealer.

Kit Contents

See Figure 8 and Table 1

REMOVAL

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

1.	See service manual. Remove main fuse.
2.	See service manual. Remove seat.
3.	See service manual. Remove rear turn signal lamp.
4.	Remove turn signal harness from behind wire retention pads on fender support.

INSTALLATION

NOTE

Proper installation of kit requires that tasks be completed for one side of the motorcycle first before continuing to the opposite side.

See Figure 1. Route turn signal harness through access hole of turn signal mount (1). To view turn signal assembly See Figure 4.

1	Access hole

Figure 1. Turn Signal Harness

See Figure 4. Assemble turn signal.

a. Assemble turn signal (4) and lamp mounting support (3) to turn signal mount (1).

NOTE

See Figure 4. Discard washer originally located between turn signal mount (1) and screw (5). It is not used with this kit.
Left turn signal license plate mounting support is positioned between turn signal mount (1) and lamp mounting support (3).

b. Install screw (5). Tighten to specification.

Torque: 20–24 N·m (15–18 ft-lbs)

Route harness through turn signal mount.

3.1.	Right: See Figure 2. Route turn signal harness (1) through turn signal mount and exit past the mounting boss (2).

1	Turn signal harness
2	Mounting boss

Figure 2. Right Turn Signal

3.2.	Left: See Figure 3. Route turn signal (1) and license plate (2) harnesses through turn signal mount and exit past the mounting boss (3).

1	Turn signal harness
2	License plate harness
3	Mounting boss

Figure 3. Left Turn Signal with License Plate

See Figure 4. Install turn signal backplate (7) and flat head hex socket screws (6) to turn signal mount (1).

Torque: 0.7–0.847 N·m (6.2–7.5 in-lbs)

Route turn signal harness through hole of fender support (9).

Install turn signal mount assembly.

a. Install turn signal mount assembly (1) to fender support (9).

b. Install flange locknut (8) and screw (2). Tighten.

Torque: 34–37 N·m (25–27 ft-lbs)

1	Turn signal mount
2	Screw, button head hex socket
3	Support, lamp mounting
4	Turn signal
5	Screw, Torx® button head, 5/16-18 x 1.875
6	Screw, flat head hex socket
7	Turn signal backplate
8	Flange locknut
9	Fender support

Figure 4. Right Turn Signal Assembly

Route harness through fender support.

7.1.	Right: See Figure 5. Using wire retention pads (2), route turn signal harness (1) through fender support (3).

1	Harness
2	Wire retention pads (3)
3	Fender support

Figure 5. Right Fender Support

7.2.	Left: See Figure 6. Using wire retention pads (1), route turn signal and license plate harnesses (2) through fender support (3).

1	Wire retention pads (3)
2	Harness (2)
3	Fender support

Figure 6. Left Fender Support

See Figure 7. Apply one or two drops of Loctite 243 Medium Strength Threadlocker and Sealant (blue) to screws (4). Install fender support (1), washers (3), and screws.

a. Tighten to specification:

Torque: 41–47 N·m (30–35 ft-lbs)

b. Loosen screw (4) and retighten to specification:

Torque: 52–57 N·m (38–42 ft-lbs)

Apply one or two drops of Loctite 243 Medium Strength Threadlocker and Sealant (blue) to screws (2). Install screws.

a. Tighten to specification:

Torque: 28–37 N·m (21–27 ft-lbs)

1	Fender support
2	Screw, long or short (2)
3	Washer (2)
4	Screw (2)

Figure 7. Right Fender Support

10.

Repeat procedure for opposite side.

SPLICE HARNESS

1.	Using wires in kit, splice in extra wires to make harness connections.
2.	Follow instructions in service manual to perform splice connector repair.

SERVICE PARTS

Figure 8. Service Parts: Softail Turn Signal Relocation Kit

Table 1.

Item	Description (Quantity)	Part Number
1	Mount, turn signal (2)	Not Sold Separately
2	Screw, button head, hex socket (2)	4219
3	Locknut, flange (2)	7531
4	Back plate, turn signal (2)	Not Sold Separately
5	Screw, flat head, hex socket, #4-40 x 0.225-in (6)	Not Sold Separately
6	PVC Tube 183 cm (72 in)	Not Sold Separately
7	Wire with Terminal, Black 107 cm (42 in)	Not Sold Separately
8	Wire with Terminal, Blue 107 cm (42 in)	Not Sold Separately
9	Wire with Terminal, Violet 107 cm (42 in)	Not Sold Separately
10	Wire, Black 61 cm (24 in)	Not Sold Separately
11	Wire, Green 61 cm (24 in)	Not Sold Separately
12	Wire, Red 61 cm (24 in)	Not Sold Separately
13	Wire, White 61 cm (24 in)	Not Sold Separately
14	Terminal Pin (8)	74191-98
15	Wire Connector, Butt Splice (8)	70585-93