BLACK BULLET LED REAR TURN SIGNALS

J065812017-11-08

GENERAL

Kit Numbers

67800978, 67800980, 67800981

Models

For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Tools and Supplies Required

Kits 97800978, 97800981: Requires the separate purchase of 6 Retention Pads (part number 11100066).

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

Electrical Overload

NOTICE

It is possible to overload the vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. (00211d)

WARNING

When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)

For kits 67800978: At 13.5V, the current draw is 169mA. The current draw may vary up to 241mA dependent on battery voltage. For kits 67800980, 67800981: At 13.5V, the current draw is 132mA. The current draw may vary up to 182mA dependent on battery voltage.

Kit Contents

See Figure 9 and Table 1.

PREPARATION

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

REMOVE MAIN FUSE

See Figure 1. Remove main fuse.

a. Verify that fob is present.

b. Turn OFF/RUN switch to RUN.

c. Remove left side cover. See service manual.

d. Remove fuse block from ECM (Electronic control module) sub caddy.

e. Remove fuse cover.

f. Remove main fuse.

1	Fuse
2	Fuse cover

Figure 1. Main Fuse

REAR TURN SIGNAL LAMP REMOVAL

NOTE

Observe lamp standoff orientation and wire routing during disassembly and removal. Replacement components should replicate original mounting.

See Figure 2. Use coin or flathead screwdriver to remove tail lamp lens and set aside for later.

Figure 2. Remove Lens

Remove seat. See service manual.

See Figure 3. Disconnect right (1) and left (2) lamp connectors.

1	Right lamp connector
2	Left lamp connector
3	License plate light connector

Figure 3. Turn Signal Lamp Connectors

Disconnect license plate light connector (3).

Separate wiring from cable straps and wiring anchors.

See Figure 4. Remove fender. For more information, see service manual.

1	Fender support (2)
2	Support to fender screw (4)
3	Washer (4)
4	Support to frame screw (4)

Figure 4. Fender Hardware (typical)

Fender support mounted turn signals: See Figure 5. Remove and discard wire retention pads (if equipped).

1	Wire retention pads [(6) if equipped]
2	Harness (2)
3	Fender support (2)

Figure 5. Fender Support Mounted Signal

Discard turn signals and standoffs.

Center mount turn signals: See Figure 6. Separate turn signals and standoffs from mounting locations.

1	Support bracket assembly
2	Wire harness
3	License plate holder
4	Screw and washer
5	Signal mounting support
6	Turn signal housing

Figure 6. Center Mount Turn Signals

10.

Remove LED puck from turn signal housing and disconnect.

11.

Discard turn signals. Set standoffs aside for later use.

REAR TURN SIGNAL LAMP INSTALLATION

NOTE

FLSB uses original black standoffs.

Route loose end of the wire through standoff as originally assembled.

Verify that turn signal housing and standoff align properly on the bike and that the standoff is not backwards before installing connector.

FLSB Models: Install LED puck from bike into black turn signal housing.

a. See Figure 7. Connect lamps (1) to harnesses.

b. Align notch in gasket (4) with notch on LED lamp (5).

c. Align tabs (2) with socket slot (3). Slide LED lamp (1) into housing keeping LED lamp even and square to housing. The LED lamp is held in place with friction from the rubber gasket (6).

1	LED lamp
2	LED tabs
3	Socket slot
4	Notch in gasket
5	Notch on LED
6	Rubber gasket

Figure 7. LED Tab and Lamp Housing

FLFB/S, FLSB Models:

a. See Figure 8. Insert the loose terminals on the end of the wires into the cavities of the socket housing as follows:

b. Blue turn signal wire to cavity 1.

c. Violet/Brown turn signal wire to cavity 2.

d. Black turn signal wire to cavity 4.

e. Install one of the seal pins (Figure 8, item 5) into cavity 3.

1	Socket housing
2	Socket terminal
3	Tab
4	Lock

Figure 8. JAE Connector

See Figure 8. FXLR Models:

a. Place heat shrink (7) over the Blue turn signal wire's terminal and apply heat.

b. Insert the loose terminal ends into the following socket housing terminals:

c. Violet/Brown turn signal wire to cavity 2.

d. Black turn signal wire to cavity 4.

e. Install two seal pins (Figure 8, item 5) into cavities 1 and 3.

ALL Models: Install turn signals and rear fender. See service manual.

RETURN TO SERVICE

Install main fuse. See service manual

WARNING

Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)

Install left side cover.

BCM Programming Process

2.	See service manual. Follow procedure for clearing BCM codes.
3.	Program the BCM. The BCM can self-learn if LED turn signals are installed when the Hazards are active after the LED installation. Activate hazards for at least 20 seconds (or to a count of 12 flashes). After 12 flashes of the Hazards the setting is updated in the BCM.
4.	Turn the ignition key switch to IGNITION, but do not start the vehicle. Test lights and verify turn, brake and run lights operate as expected.
5.	See service manual. Verify that there are no BCM codes. If codes display, see the service manual. Follow procedure for clearing BCM codes.
6.	Install seat. After installing the seat pull up on the seat to verify that it is secure. See service manual.
7.	Install tail lamp lens.

SERVICE PARTS

Figure 9. Service Parts: Bullet LED Rear Turn Signals

Table 1. Service Parts Table

Kit	Item	Description (Quantity)	Part Number
67800978	1	Turn signals (2)	67801002
	2	Standoff (2)	69933-08
	4	Cable strap (6)	10065
	5	Seal pin (4)	5118
	6	4-Way socket housing (2)	72908-11
	7	Heat shrink	72411-97
67800980	1	Turn signals (2)	67801053
	4	Cable strap (6)	10065
	5	Seal pin (2)	5118
	6	4-Way socket housing (2)	72908-11
67800981	1	Turn signals (2)	67800988
	2	Standoff	67800184
	3	Standoff	69933-08
	4	Cable strap (6)	10065
	5	Seal pin (2)	5118
	6	4-Way socket housing (2)	72908-11