SADDLEBAG GUARD RAIL KIT
J066712024-06-04
GENERAL
Kit Number
90201902, 90201903
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
REMOVAL
| 1. | Remove saddlebags. See owner's manual. | |
| 2. | Figure 1 Remove short screw (1) and nut (2). Discard hardware. | |
| 3. | Remove long screw (4) and nut (3). Discard nut. |
| 1 | Short screw |
| 2 | Nut |
| 3 | Nut |
| 4 | Long screw |
Figure 1. Hardware Removal
INSTALLATION
NOTE
Install saddlebag guard rail to one side at a time.
| 1. | Figure 2 Install rear guard rail to saddlebag support. NOTE Front guard rails have protruding set screws that face the saddlebags. Avoid damage to the saddlebags by making sure the set screws do not touch the saddlebag during front guard rail installation. a. Secure saddlebag guard rail (1) with short screw (3), large lockwasher (4) and nut (5). Leave fasteners loose. b. Install original equipment (OE) long screw (2) and nut (6). Leave fasteners loose. | |
| 2. | Install front guard rail to saddlebag support. a. Position front of saddlebag guard rail (1) onto support assembly. b. Secure with clamp (7), small lockwashers (8) and screws (9). c. Tighten screws (9). Torque: 7.3 N·m (65 in-lbs) Front Clamp Screw | |
| 3. | Tighten screw (2) and nut (6). Torque: 40.7–50.2 N·m (30–37 ft-lbs) Rear Outboard Screw | |
| 4. | Tighten screw (3) and nut (5). Torque: 20.3–27.1 N·m (15–20 ft-lbs) Rear Inboard Screw | |
| 5. | Repeat installation for opposite side. | |
| 6. | Install saddlebags. See owner's manual. |
| 1 | Saddlebag guard rail |
| 2 | Long screw |
| 3 | Short screw |
| 4 | Large lockwasher |
| 5 | Small nut |
| 6 | Large nut |
| 7 | Clamp |
| 8 | Small lockwasher (2) |
| 9 | Screw (2) |
Figure 2. Saddlebag Guard Rail
SERVICE PARTS
Figure 3. Service Parts: Saddlebag Guard Rail Kit
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Saddlebag guard rail, left, chrome (Items included 2-8) | 90201950 |
Saddlebag guard rail, left, black (Items included 2-8) | 90201948 | |
2 | Clamp, left | Not sold separately |
3 | Lockwasher, small (4) | 7069 |
4 | Screw (4) | 4846 |
5 | Nut, small (2) | 7531 |
6 | Nut, large (2) | 7601 |
7 | Lockwasher, large (2) | 94081-90T |
8 | Screw, short (2) | 94583-98 |
9 | Clamp, right | Not sold separately |
10 | Saddlebag guard rail, right, chrome (Items included 3-9) | 90201949 |
Saddlebag guard rail, right, black (Items included 3-9) | 90201947 |