Kits | Suggested Tools | Skill Level | Time |
---|---|---|---|
57001249, 57001250 | Safety Glasses, Torque Wrench | 1 | 1 hour |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
1 | 1 | Clutch cable retainer | 37200428 | Kit 57001249 | |
2 | 1 | Mounting bracket, LH | Not sold separately | ||
3 | 2 | Clamp, LH and RH | Not sold separately | ||
4 | 4 | Screw, 1/4-20 x 1/2 | 10200938 | 12.2–13.5 N·m (9–10 ft-lbs) | |
5 | 2 | Tree fastener | 12600194 | ||
6 | 4 | Grommet | 83483-09 | ||
7 | 1 | Hood bracket | Not sold separately | ||
8 | 1 | Mounting bracket, RH | Not sold separately | ||
9 | 2 | Washer, plastic, adhesive backed | 10300224 |
1. | See Figure 2. Remove speed screen a. Remove screws and washers (8). b. Pull speed screen (3) away from upper bracket (7). c. Pull speed screen away from lower bracket (5) to remove posts from grommets. | |
2. | Remove inner fairing. a. Remove screws (1). b. Remove inner fairing (2). | |
3. | Remove upper bracket. a. Remove screws (6). b. Remove upper bracket (7). | |
4. | Remove lower bracket. a. Remove screws (4). b. Remove lower bracket (5). |
1 | Screw (2) |
2 | Inner fairing |
3 | Speed screen |
4 | Screw (2) |
5 | Lower bracket |
6 | Screw with washer (2) |
7 | Upper bracket |
8 | Screw and washer (2) |
1. | Figure 3 Remove screws (4) from upper triple clamp (5). | |
2. | Remove visor (1). | |
3. | Remove screw (3) and OEM clutch cable retainer. | |
4. | Install clutch cable retainer (2) from kit. | |
5. | Install screw (3). Tighten. Torque: 4–5.4 N·m (35–48 in-lbs) Clutch cable retainer screw | |
6. | Install visor (1). | |
7. | Install screws (4). Tighten. Torque: 4–5.4 N·m (35–48 in-lbs) Visor screw |
1 | Visor |
2 | Clutch cable retainer |
3 | Screw |
4 | Screw (2) |
5 | Upper triple clamp |
1. | Figure 4 Loosen screw (2). | |
2. | Remove OE clutch cable retainer (1). | |
3. | Trim down clutch cable retainer. Length: 13 mm (½ in) | |
4. | Install altered OE clutch cable retainer (1) in the orientation as shown. | |
5. | Tighten screw (2). Torque: 4–5.5 N·m (35–49 in-lbs) Clutch cable retainer screw |
1 | Clutch cable retainer (altered and rotated) |
2 | Screw |
1. | Figure 5 Loosen ball stud clamp (5) completely. | |
2. | Remove and discard ball receptacle (6 or 7). a. Left turn signal: Remove acorn nut (9) and lock washer (8) from mirror. Retain parts. | |
3. | Loosen jam nut (3). | |
4. | Remove ball stud (4) from turn signal (1 or 2). | |
5. | Remove jam nut (3) from ball stud (4). | |
6. | Remove and discard ball stud clamp (5). | |
7. | Install front turn signal. a. Install turn signal mount bracket (11 or 12), lock washer (8) and acorn nut (9) to mirror. b. Adjust mirror and tighten nut (9). Torque: 10.8–16.3 N·m (96–144 in-lbs) Mirror mounting nut c. Install ball stud (4) to turn signal (13) and tighten locknut (3). Torque: 5.6–7.9 N·m (50–70 in-lbs) Ball stud locknut d. Verify turn signal is positioned properly. e. Install and tighten screw lock (10). Torque: 4–6.7 N·m (35–59 in-lbs) Ball stud locknut |
1. | Figure 5 Remove screw lock (10). | |
2. | Loosen jam nut (3) and remove ball stud (4) from turn signal. | |
3. | Remove and discard OE turn signal mount bracket. a. Remove acorn nut (9) and lock washer (8) from mirror. Retain parts. | |
4. | Install front turn signal. a. Install turn signal mount bracket (11 or 12), lock washer (8) and acorn nut (9) to mirror. b. Adjust mirror and tighten nut (9). Torque: 10.8–16.3 N·m (96–144 in-lbs) Mirror mounting nut c. Install ball stud (4) to turn signal (13) and tighten locknut (3). Torque: 5.6–7.9 N·m (50–70 in-lbs) Ball stud locknut d. Verify turn signal is positioned properly. e. Install and tighten screw lock (10). Torque: 4–6.7 N·m (35–59 in-lbs) Ball stud locknut |
1 | FXBB Right OE turn signal |
2 | FXBB Left OE turn signal |
3 | Jam nut (2) |
4 | Ball stud (2) |
5 | Ball stud clamp (2) |
6 | Right ball receptacle |
7 | Left ball receptacle |
8 | Internal tooth lock washer (1 OE and 1 separate purchase for FXBB only) |
9 | Acorn nut (1 OE and 1 separate purchase for FXBB only) |
10 | Screw lock (2) (separate purchase FXBB only) |
11 | Right hand turn signal mount bracket (separate purchase) |
12 | Left hand turn signal mount bracket (separate purchase) |
13 | FXBB or FXLR OE Turn Signal |
1. | NOTE Using an alcohol pad eases grommet installation and removes white shipping powder. | |
2. | Figure 6 Install left mounting bracket assembly. a. Wipe clean the left fork (1) mounting area. b. Loosely install left mounting bracket (2), clamp (4) and screws (5). | |
3. | Install right mounting bracket assembly. a. Wipe clean the right fork (11) mounting area. b. Loosely install right mounting bracket (8), clamp (9) and screws (10). | |
4. | Install hood bracket. a. Adhere plastic washer (12) to each hole of hood bracket (7). b. Align fastener holes in the left and right bracket (2 and 8) assemblies with hood bracket (7). c. Make sure hood bracket (7) is centered on the headlamp. d. Install tree fasteners (3) when all brackets are in proper alignment. | |
5. | Install quarter fairing and check that headlamp is centered with the fairing opening. a. Adjust brackets as needed. b. Tighten fasteners to prevent movement. c. Remove fairing. | |
6. | Tighten screws (5 and 10). Torque: 12.2–13.5 N·m (9–10 ft-lbs) Clamp screw |
1 | Left fork |
2 | Left mounting bracket |
3 | Tree fastener (2) |
4 | Left clamp |
5 | Screw (2) |
6 | Grommet (4) |
7 | Hood bracket |
8 | Right mounting bracket |
9 | Right clamp |
10 | Screw (2) |
11 | Right fork |
12 | Plastic washer (2) |