BLACK XL TOP END KIT
J067982019-08-22
Table 1. General Information
Kits
Suggested Tools
Skill Level(1)
Time
12600263
Safety Glasses, Torque Wrench
2 hours
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: XL Top End Components
Table 2. Kit Contents: XL Top End Components
Item
Qty
Description
Part No.
Replace
Notes
1
8
Screw
10200985
2486
Follow torque specification and installation sequence per service manual
New seal washer (6589) required when installing new fasteners.
Installation requires removal of fuel tank
2
4
Screw
10200987
16480-92A
  1. Torque head bolt to 17.6-20.3 Nm (13-15 fl-lbs)
  2. Mark cylinder head and head of bolt shoulder with line
  3. Tighten each bolt an additional 85-95 degrees
3
4
Screw
10200988
4290
Follow torque specification and installation sequence per service manual
4
2
Screw
10200989
3854
Follow torque specification and installation sequence per service manual
5
2
Screw
10200991
4188
Follow torque specification and installation sequence per service manual
6
2
Washer
10300202
7039
7
2
Washer
10300203
6026
NOTE
Verify all contents are present in the kit before installing or removing items from vehicle.
GENERAL
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Ensure you are using the most current version of the instruction sheet which is available at: www.harley-davidson.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
WARNING
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
REMOVE
1. Disconnect main fuse. See service manual.
2. Remove fuel tank. See service manual.
3. Remove seat. See service manual.
INSTALL
Remove and Replace
NOTE
  • See the service manual of the year and model vehicle that the service is being performed on for the following steps.
  • Follow torque specification and installation sequence per service manual for screws.
  • Remove and replace each screw one at a time to maintain initial clamp load.
  • Texture black touch-up pen (98605BF) or bottle (98600BF) can be used for coverage of imperfection on engine covers.
1. Fully remove one Original Equipment (OE) screw.
2. Install new black screw.
3. Tighten screw.
4. Repeat steps 1 through 3 for remaining screws. Replace screws individually following torque sequence per service manual.
5. Install fuel tank. See service manual.
6. Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual.
7. Connect main fuse. See service manual.