1. | Remove main fuse. See service manual. | |||||||||||||||||
2. | See Figure 1. Insert coin (1) or blade of screwdriver into notch (2) at bottom of lens cap (3). | |||||||||||||||||
3. | Carefully twist until lens cap pops out of lamp housing. | |||||||||||||||||
4. | While pushing bulb in, rotate counterclockwise to remove. |
Figure 1. Remove Lens | ||||||||||||||||
5. | See Figure 2. Pull reflector (1) from lamp housing (2). Insert a right angle pick or a small hex key from inside bulb socket through hole (4). Remove all terminals from lamp base (5). NOTE To ease splicing, cut wires to leave as much wire length as possible. Some models have only two wires to lamp housing. |
Figure 2. Socket, Lamp Housing, Wires, Lamp Terminal Base and Spring | ||||||||||||||||
6. | Cut wires as close to terminal end as possible. | |||||||||||||||||
7. | See Figure 5. Match harness wire (2) with same wire color in lamp housing. Cut shrink insulator (A) off matching wire color. | |||||||||||||||||
8. | See Figure 3. Slide color matched wires (4) all way into connector (5) as shown. | |||||||||||||||||
9. | Using pliers, crimp button from up position (6) to down position (7). |
Figure 3. Splice Connector and wires | ||||||||||||||||
10. | Repeat previous procedures and splice all wires. | |||||||||||||||||
11. | Verify that all buttons are in the down position. Failure for full engagement of internal splicing connectors (8) can result in a faulty splice. This can cause lights to malfunction or not operate. | |||||||||||||||||
12. | See Figure 5. Connect lamps (1) to harnesses (2). NOTE Verify that ignition switch is in OFF position before installing main fuse. | |||||||||||||||||
13. | Install main fuse. See service manual. | |||||||||||||||||
14. | Turn ignition switch to IGNITION, but do not start motorcycle. Check operation of all lamps. | |||||||||||||||||
15. | See Figure 4. Align notch on gasket (4) with notch on LED lamp (5). | |||||||||||||||||
16. | Align tabs (2) with socket slot (3). Slide LED lamp (1) into housing keeping LED lamp even and square to housing. The LED lamp is held in place with friction from the rubber gasket (6). |
Figure 4. LED Tab and Lamp Housing | ||||||||||||||||
17. | Snap lens cap into lamp housing with notch on bottom. Repeat for all lens caps. | |||||||||||||||||
18. | Follow procedure for clearing BCM codes. See service manual. | |||||||||||||||||
19. | Program BCM. 2014 and Later Touring and Sportster, 2012 Later Dyna, 2011 and Later Softail: BCM can self-learn if LED turn signals are installed when Hazards are active after LED installation. BCM ignores first two cycles of Hazards. It then learns during next ten Hazards. After 12 cycles of Hazards, settings are updated in the BCM. | |||||||||||||||||
20. | Verify that there are no BCM codes. If codes display, see service manual. | |||||||||||||||||
21. | Follow procedure for clearing BCM codes. See service manual. | |||||||||||||||||
WARNING Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) | ||||||||||||||||||
22. | Verify that all lights are working properly before putting the motorcycle in service. |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
Kit 67800639 Amber LED | 1 | Stop/Run/Turn LED lamp (2) | 67800257 |
2 | Harness, LED (2) | 69201498 | |
3 | Connector, Butt-Splice, Seal (6) | 69201499 | |
Kit 67800640 Red LED | 1 | Stop/Run/Turn LED lamp (2) | 67800308 |
2 | Harness, LED (2) | 69201498 | |
3 | Connector, Butt-Splice, Seal (6) | 69201499 | |
Items mentioned in text, but not included in kit: | |||
A | Shrink insulation |