1. | See Figure 6. Remove footpeg from foot support bracket. Retain footpeg, E-clip, clevis pin, and torsion spring for later use. a. Remove E-clip (3). Special Tool: E-CLIP TOOL (HD-52369) NOTE When removing E-clip, use E-clip tool to prevent damage to painted surfaces. b. Remove clevis pin (1). c. Remove footpeg (4). d. Remove torsion spring (2). | |
2. | See Figure 1. Remove the left mid foot support bracket (3). a. Remove screws (2). b. Remove foot support bracket. | |
3. | Remove and discard plastic plug (1) if present. | |
4. | See Figure 2. Remove shifter assembly. a. Remove screw (5) to free shifter rod (4) from rear shifter rod lever (3). b. Remove pinch screw (1) from front shifter rod lever (2). c. Pull foot shift lever (6) and shaft (8) outward until front shifter rod lever (2) is free. d. Remove front shifter rod lever and shifter rod. e. Remove foot shift lever, shaft and spacer (7). |
1 | Plastic plug |
2 | Screw (2) |
3 | Left mid foot support bracket |
1 | Pinch screw |
2 | Shifter rod lever, front |
3 | Shifter rod lever, rear |
4 | Shifter rod |
5 | Screw |
6 | Foot shift lever |
7 | Spacer |
8 | Shaft |
1. | See Figure 3. Install footpeg to foot support bracket. a. Insert short leg of torsion spring (3) into hole in footpeg (1). b. Insert long leg of torsion spring into hole in left foot support bracket (10). c. Rotate footpeg into position and install clevis pin (2). d. Install E-clip (14). Special Tool: E-CLIP TOOL (HD-52369) NOTE When installing E-clip, use E-clip tool to prevent damage to painted surfaces. | |
2. | Install shifter assembly to foot support bracket. a. Install first small O-ring (11) onto shaft of shift rod lever (9). b. Install shift rod lever through hole in left foot support bracket (10). c. Install second small O-ring (11) onto shaft of shift rod lever. d. Install nylon washer (5) onto shaft of shift rod lever. e. See Figure 4. Align shift lever with shift rod lever at an angle of 65–75°. f. See Figure 3. Install shift lever (4) onto shift rod lever. g. Install lock washer (12) and screw (13). Tighten. Torque: 24.4–29.8 N·m (18–22 ft-lbs) Shift lever pinch screw h. Install shifter linkage rod (8) to shift rod lever (9). i. Install screw (6) and nut (7). Tighten. Torque: 13.5–19 N·m (120–170 in-lbs) Shifter rod screw |
1 | Left footpeg |
2 | Footpeg clevis pin |
3 | Footpeg torsion spring |
4 | Shift lever sub-assembly |
5 | Nylon washer |
6 | Screw |
7 | Nut |
8 | Shifter linkage rod |
9 | Shift rod lever |
10 | Left foot support bracket |
11 | O-ring - small (2) |
12 | Lock washer |
13 | Screw |
14 | E-clip |
1. | Install left foot support assembly. a. See Figure 11. Select left foot support bracket assembly and screws (12) from kit. b. See Figure 5. Apply threadlocker to screws (6).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) c. Install left foot support assembly (5). d. Install screws (6). Tighten. Torque: 54–61 N·m (40–45 ft-lbs) Left-hand foot support screws | |
2. | Install plug (4) into shifter shaft hole in primary cover. | |
3. | Install shifter linkage. a. Install shifter linkage rod (1) to rear shifter rod lever (3) with screw. Tighten. Torque: 13.5–19 N·m (120–170 in-lbs) Shifter rod screw b. Adjust shifter rod ends (7) for rider posture and tighten jam nuts (8). Torque: 9–13.5 N·m (80–120 in-lbs) Shifter rod jam nuts |
1 | Shifter linkage rod |
2 | Screw |
3 | Shifter rod lever, rear |
4 | Primary cover plug |
5 | Left foot support assembly |
6 | Screw (2) |
7 | Shifter rod end (2) |
8 | Jam nut (2) |
1. | See Figure 6. Remove footpeg from foot support bracket. Retain footpeg, E-clip, clevis pin, and torsion spring for later use. NOTE When removing E-clip, use E-clip tool to prevent damage to painted surfaces. a. Remove E-clip (3). Special Tool: E-CLIP TOOL (HD-52369) b. Remove clevis pin (1). c. Remove footpeg (4). d. Remove torsion spring (2). | |
2. | See Figure 7. Remove right side foot support bracket. a. Remove front linkage screw (2). b. Remove screws (7). c. Remove foot support bracket (1). | |
3. | Remove rear master cylinder from bracket. | |
4. | Remove brake pedal bracket. a. Remove screw (5). b. Remove brake pedal bracket (6). |
1 | Clevis pin |
2 | Torsion spring |
3 | E-clip |
4 | Footpeg |
1 | Foot support bracket |
2 | Front linkage screw |
3 | Rear brake master cylinder |
4 | Master cylinder screw (2) |
5 | Brake pedal bracket screw |
6 | Brake pedal bracket |
7 | Screw (2) |
1 | Cotter circle |
2 | Clevis pin |
1. | See Figure 9. Install footpeg to foot support bracket. a. Insert short leg of torsion spring (4) into hole in footpeg (6). b. Insert long leg of torsion spring into hole in right foot support bracket (3). c. Rotate footpeg into position and install clevis pin (5). d. Install E-clip (7). Special Tool: E-CLIP TOOL (HD-52369) NOTE When installing E-clip, use E-clip tool to prevent damage to painted surfaces. | |
2. | Assemble brake pedal. a. Install first large O-ring (10) onto brake pedal mounting bracket (1). b. Install brake pedal (2) onto mounting bracket. c. Install second large O-ring (10) onto brake pedal mounting bracket. d. Install screw (8) and large washer (9). e. Install small washer (11) and nut (12). Tighten. Torque: 24.4–29.8 N·m (18–22 ft-lbs) Brake pedal pivot screw f. Install brake pedal pad (13) to brake pedal. |
1 | Brake pedal bracket |
2 | Brake pedal - Black |
3 | Right foot support bracket |
4 | Footpeg return spring |
5 | Footpeg clevis pin |
6 | Right footpeg |
7 | Wearpeg |
8 | E-clip |
9 | Screw |
10 | Washer - large |
11 | O-ring - large (2) |
12 | Washer - small |
13 | Nut |
14 | Brake pedal pad |
1. | See Figure 11. Select the brake pedal bracket assembly and screw (23) from kit. | |
2. | See Figure 10 Install brake pedal mounting bracket. a. Apply threadlocker to screw (2).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) b. Install brake pedal bracket (1). c. Install screw (2). Hand tighten. | |
3. | Install rear master cylinder to brake pedal mounting bracket. a. Install rear master cylinder (5). NOTE Verify that the brake pedal link is between the master cylinder yoke when placing the master cylinder into place. b. See Figure 8. Install clevis pin (2). c. Install cotter circle (1). d. See Figure 10. Install screws (4). Tighten. Torque: 24–30 N·m (18–22 ft-lbs) Rear master cylinder mounting screws | |
4. | Install right foot support assembly. a. See Figure 11. Select right foot support bracket assembly and screws (9) from kit. b. See Figure 10. Apply threadlocker to screws (3).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) c. Install right foot support assembly (6). d. Install screws (3). e. Tighten screws (2 and 3). Torque: 54–61 N·m (40–45 ft-lbs) Right foot support screws |
1 | Brake pedal bracket |
2 | Brake pedal bracket screw |
3 | Foot support bracket screw (2) |
4 | Master cylinder screw (2) |
5 | Rear master cylinder |
6 | Right foot support assembly |
Item | Bag(1) | Description (Quantity) | Part Number | Item | Bag(1) | Description (Quantity) | Part Number |
---|---|---|---|---|---|---|---|
1 | A | Shift lever sub-assembly | 33600124 | 13 | B | Washer - small | 6702 |
2 | A | Nylon washer | 6057 | 14 | B | Flange nut | 7531 |
3 | A | O-ring - small (2) | 11191 | 15 | B | Cotter circle | 51938-04 |
4 | A | Socket head button screw (2) | 4387 | 16 | B | Rear brake clevis pin | 42460-80B |
5 | A | Lock nut | 7727 | 17 | B | Screw (2) | 10500022 |
6 | A | Shifter linkage rod | 33600123 | 18 | B | Brake pedal - Chrome | 50600209 |
7 | A | Shift rod lever | 33600132 | 19 | B | Right foot support bracket | 50500913 |
8 | A | Left foot support bracket | 33600212 | 20 | B | Button head torx screw 2.25 inch | 10200851 |
9 | C | Cap screw, button head, 3/8-16 X 1.62 inch (4) | 10200536 | 21 | B | Washer | 6237 |
10 | A | Lock washer | 7041 | 22 | B | O-Ring - large (2) | 11364 |
11 | A | Hex head screw | 4017 | 23 | B | Cap screw, button head, 3/8-16 X 1 inch | 4512A |
12 | A | Primary cover plug | 25701149 | 24 | B | Brake pedal bracket | 50600206 |
25 | B | Brake pedal pad | 50600223 | ||||
Items mentioned in text, but not included in kit: | |||||||
A | Left footpeg | 50501107 | D | E-clip (2) | 50500701 | ||
B | Footpeg clevis pin (2) | 50500702 | E | Right footpeg | 50501106 | ||
C | Footpeg torsion spring (2) | 50500703 |