TOP CASE MOUNTING KIT
941000512022-02-24
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
53000800 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Top Case Mounting
Table 2. Kit Contents: Top Case Mounting
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 8 | Flange button head screw, M6 x 1.0 x 16 | 10200924 | |
| 2 | 4 | Washer, flat, M6 | 53000800_17 | Part of service kit (Part No. 53000902) |
| 3 | 8 | Washer, plastic | 53000800_12 | Part of service kit (Part No. 53000902) |
| 4 | 8 | Plastic slide | 53000800_09 | Part of service kit (Part No. 53000902) |
| 5 | 4 | Washer, custom, M10 | 53000800_27 | Part of service kit (Part No. 53000902) |
| 6 | 1 | Top plate | 53000850 | |
| 7 | 1 | Bumper | 53000918 | Not serviced individually |
| 8 | 2 | Hex flange screw, M8 x 60 | 10201265 | |
| 9 | 2 | Spacer | 12400219 | |
| 10 | 2 | Hex flange screw, M8 x 30 | 10201294 | |
| 11 | 1 | Flange button head screw, M6 x 1.0 x 10 | 10201050 | |
| 12 | 1 | Mounting bracket | 53000844 | Not serviced individually |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Figure 2 Remove seat pillion (1) and seat (2). See service manual. |
| 1 | Pillion seat |
| 2 | Front Seat |
Figure 2. Seat
REMOVE
NOTE
Tail light harness and latch cable are attached to handhold base with cable straps.
| 1. | Figure 3 Remove handhold base screws (3). | |
| 2. | Figure 4 Remove and discard cable straps (2). | |
| 3. | Figure 4 Remove tail light (3). a. Disconnect tail light connector (5) b. Figure 3 Remove screws (1). | |
| 4. | Figure 4 Remove seat latch (6). a. Figure 3 Remove seat latch screws (2). | |
| 5. | Figure 4 Remove handhold (1) from handhold base (7). a. Remove handhold screw (4). | |
| 6. | Figure 5 Drill clearance holes (1). a. Drill four pilot holes. Diameter: 3 mm (0.125 in) b. Drill four holes. Diameter: 20 mm (0.787 in) |
| 1 | Tail light screw (3) |
| 2 | Seat latch screw (2) |
| 3 | Handhold base screw (4) |
| 4 | Handhold |
| 5 | Handhold base |
Figure 3. Hand Hold
| 1 | Handhold |
| 2 | Cable strap (4) |
| 3 | Tail light |
| 4 | Handhold screw (5) |
| 5 | Tail light connector |
| 6 | Seat latch |
| 7 | Handhold base |
Figure 4. Disassemble Handhold Base
| 1 | 20mm hole (4) |
Figure 5. Handhold Base Holes
INSTALL
| 1. | Figure 4 Install seat latch (6). a. Figure 6 Install seat latch screws (3). Tighten. Torque: 8–10 N·m (5.9–7.4 ft-lbs) Seat latch screws | |
| 2. | Figure 4 Install tail light (3). a. Figure 6 Install tail light screws (2). Tighten. Torque: 7–9 N·m (5.2–6.6 ft-lbs) Tail light screws b. Connect tail light connector (5) | |
| 3. | Figure 4 Route seat latch cable and tail light harness. Secure with new cable straps (2). | |
| 4. | Figure 6 Install handhold base (1). a. Install handhold base screws (4). Tighten. Torque: 28.5–32.5 N·m (21.0–24.0 ft-lbs) Handhold base screws | |
| 5. | Figure 8 Install bumper (2) and screw (1) to mounting bracket (3). a. Tighten screw (1). Torque: 9–11.5 N·m (6.6–8.5 ft-lbs) Bumper screw | |
| 6. | Figure 7 Install spacers (2) into handhold base (1). | |
| 7. | Figure 8 Install mounting bracket (3). | |
| 8. | Figure 10 Install handhold (2). a. Loosely install screws (1) on both sides. b. Figure 9 Install handhold base to handhold screws (4). c. Tighten all screws. Torque: 7–8 N·m (5.2–5.9 ft-lbs) Handhold screws | |
| 9. | NOTE Follow the torque specification for the top plate installation. The top case will have some side-to-side movement by design. Failure to follow instructions could result in damage to components. a. Install custom washers (6), plastic washers (5) and plastic slides (4) onto mounting bracket (7). b. Install top plate (8). c. Install plastic slides (4), plastic washers (3), flat washers (2) and screws (1). d. Tighten screws (1). Torque: 9.5 N·m (7.0 ft-lbs) Top plate screws |
| 1 | Handhold base |
| 2 | Tail light screw (3) |
| 3 | Seat latch screw (2) |
| 4 | Handhold base screw (4) |
Figure 6. Install Handhold Base
| 1 | Handhold base |
| 2 | Spacer (2) |
Figure 7. Spacers
| 1 | Screw |
| 2 | Bumper |
| 3 | Mounting bracket |
| 4 | M8 x 60 Screw (2) |
| 5 | M8 x 30 Screw (2) |
| 6 | Handhold base |
Figure 8. Mounting Bracket
| 1 | Mounting bracket |
| 2 | Bumper |
| 3 | Screw |
| 4 | Handhold base to handhold screw (2) |
| 5 | Handhold base to mounting bracket screw (2) |
Figure 9. Rear Mounting Screws
| 1 | Screw (2) |
| 2 | Handhold |
| 3 | Handhold base |
Figure 10. Handhold
| 1 | Screw (4) |
| 2 | Flat washer (4) |
| 3 | Plastic washer (4) |
| 4 | Plastic slide (8) |
| 5 | Plastic washer (4) |
| 6 | Custom washer (4) |
| 7 | Mounting bracket |
| 8 | Top plate |
Figure 11. Top Plate Hardware
COMPLETE
| 1. | Figure 2 Install seat (2) and seat pillion (1). After installing seat, pull up on seat to verify that it is secure. See service manual. |