Kits | Suggested Tools | Skill Level(1) |
---|---|---|
68000340, 68000341, 68000342, 68000343 | Safety Glasses, Torque Wrench |
Kit | Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|---|
68000340 | 1 | 2 | Lamp, auxiliary | 68000335 | ||
68000341, 68000342 | 2 | 2 | Clamp assembly | 68000337 | 1.25-inch engine guards only | |
3 | 2 | U-Bracket | 68000351 | |||
4 | 2 | I-Bracket | 68000350 | |||
5 | 1 | Harness, main | 69202518 | |||
6 | 2 | Harness, jumper | 69202566 | |||
7 | 1 | Harness, switch pack | 69202584 | 2014-later Touring models except FLTR | ||
Harness, switch pack | 69202585 | 2014-later FLTR models only | ||||
8 | 8 | Cable strap | 10006 | |||
9 | 2 | Screw, M8x1.25x60mm | Kit 12600355 | |||
10 | 2 | Screw, M8x1.25x20mm | ||||
11 | 2 | Screw, M8x1.25x16mm | ||||
12 | 8 | Washer, flat, M8 | ||||
13 | 2 | Guard protector | Not sold separately | |||
14 | 2 | Screw, 1/4x20x1.5 (Kit 68000341) | Kit 12600356 | 2014-later Touring models except FLTR | ||
Screw, 1/4x20x1.75 (Kit 68000342) | 2014-later FLTR models only | |||||
15 | 2 | Spacer (Kit 68000341) | 2014-later Touring models except FLTR | |||
Spacer (Kit 68000342) | 2014-later FLTR models only | |||||
16 | 2 | Washer, flat, M8 x 19 | ||||
17 | 2 | Washer, flat, M8 x 31 | ||||
68000343 | 2 | 2 | Clamp assembly | 68000354 | 21 mm engine guards only | |
3 | 2 | U-Bracket | 68000351 | |||
4 | 2 | I-Bracket | 68000350 | |||
5 | 1 | Harness, main | 69202518 | |||
6 | 2 | Harness, jumper | 69202566 | |||
7 | 1 | Harness, switch pack | 69202586 | 2021-later RA1250 2021-2023 RA1250S only Is not used on 2024 RA1250S. | ||
8 | 8 | Cable strap | Not sold separately | |||
9 | 2 | Screw, M8x1.25x60mm | Kit 12600355 | |||
10 | 2 | Screw, M8x1.25x20mm | ||||
11 | 2 | Screw, M8x1.25x16mm | ||||
12 | 8 | Washer, flat, M8 | ||||
13 | 2 | Guard protector | Not sold separately | |||
14 | 2 | Screw, M6x1x35mm | Kit 12600356 | |||
16 | 2 | Washer, flat, M8 x 19 | ||||
17 | 2 | Washer, flat, M8 x 31 |
1 | OFF |
2 | FOG |
3 | DRIVING |
4 | OFF ROAD |
5 | Off button |
6 | Fog light button |
7 | Drive light button |
1. | Remove main fuse. See service manual. | |
2. | Remove seat (except 2024 RA1250S). See service manual. | |
3. | Remove fuel tank (except 2024 RA1250S). See service manual. | |
4. | Pan America (except 2024 RA1250S): Remove air box. See service manual. | |
5. | Pan America (2024 RA1250S): Remove fairing. See service manual. | |
6. | Touring: Remove backbone caddy cover. See service manual. |
1. | Figure 1 Disassemble switch pack (7). a. Remove screw. b. Separate cover from base. | |
2. | Remove screws from clutch clamp on vehicle. | |
3. | Figure 3 Install switch pack base (2) over clutch clamp. a. Kits 68000341 and 68000342: Install spacers (15) between switch pack base and clutch clamp. Figure 1 | |
4. | Loosely install screws (1). | |
5. | Adjust orientation of clutch clamp. | |
6. | Tighten screws (1). Torque: 7–9 N·m (62–80 in-lbs) | |
7. | Install switch pack cover (3). a. Snap into place using tabs (4) on left side of cover. b. Secure with screw (5). | |
8. | Route harness down handlebar toward main harness. a. Verify that harness is not pinched during fork lock motions. | |
9. | Secure harness to handlebar with cable straps. |
1 | Screw (2) |
2 | Switch pack base |
3 | Switch pack cover |
4 | Tabs, switch pack cover (2) |
5 | Screw |
1. | Figure 4 Install U-bracket (2) on auxiliary lamp (1). a. Install screw (10) and two flat washers (4). b. Loosely tighten screw (10). | |
2. | Install I-bracket (3) to U-bracket (2). a. Install screw (8), flat washer (4) and flat washer (9). b. Loosely tighten screw (8). | |
3. | Figure 1 Install guard protector (13) on engine guard. NOTE Adjust clamp location so that lamp is positioned under crossbar. | |
4. | Figure 4 Install clamp (6) to I-bracket (3). a. Install clamp (6) over guard protector. b. Install screw (5), flat washer (4) and flat washer (7). c. Loosely tighten screw (5). | |
5. | Repeat steps 1-4 on opposite side. |
1. | Figure 4 Install U-bracket (2) on auxiliary lamp (1). a. Install screw (10) and two flat washers (4). b. Loosely tighten screw (10). | |
2. | Install I-bracket (3) to U-bracket (2). a. Install screw (8), flat washer (4) and flat washer (9). b. Loosely tighten screw (8). | |
3. | Figure 1 Install guard protector (13) on engine guard. NOTE Figure 5 Adjust clamp location so that lamp is positioned under the crossbar and inboard of vertical engine guard. | |
4. | Install clamp (6) to I-bracket (3). a. Install clamp (6) over guard protector. b. Install screw (5), flat washer (4) and flat washer (7). c. Loosely tighten screw (5). | |
5. | Repeat steps 1-4 on opposite side. |
1 | Auxiliary lamp |
2 | U-Bracket |
3 | I-Bracket |
4 | Flat washer (M8) (4) |
5 | Screw (M8 x 20 mm) |
6 | Clamp |
7 | Flat washer (M8 x 19) |
8 | Screw (M8 x 16 mm) |
9 | Flat washer (M8 x 31) |
10 | Screw (M8 x 60 mm) |
1 | Pan America |
2 | Touring |
1. | Figure 6 Remove screw (1) and pivot cover (2) from right and left sides. | |
2. | Figure 7 Install main harness. a. Inside frame area, route switch pack connector (6) toward left of steering head. b. Position main harness center (5) so that it would be centered between the pivot covers. | |
3. | Route and connect switch pack connector (6) to switch pack. a. Follow vehicle's OE harness. b. Verify that harness is not pinched during fork lock motions. c. Secure harness with cable straps. | |
4. | Route connector (3) toward left of steering head. | |
5. | Route connector (7) toward right of steering head. | |
6. | Figure 6 Install pivot covers (2) and screws (1). | |
7. | Figure 7 Install jumper harnesses. a. Left jumper harness: Connect connectors (2 & 3). b. Right jumper harness: Connect connectors (7 & 8). | |
8. | Route harnesses toward respective auxiliary lamp. | |
9. | Connect jumper harnesses to auxiliary lamp. a. Left auxiliary lamp: Connect connector (1). b. Right auxiliary lamp: Connect connector (9). | |
10. | Secure auxiliary lamp harness with cable straps. a. Check that fork movement is free. b. Check for pinched harness. | |
11. | Figure 7 Route PAC/P&A harness connector (4) toward rear of vehicle. a. Follow OE main vehicle harness along left frame. b. Make sure that harness will not get pinched when vehicle components get installed. | |
12. | Figure 8 Connect PAC/P&A connectors. a. Remove cap (2) from PAC/P&A connector (1). b. Figure 7 Connect PAC/P&A connector (4) to vehicle's PAC/P&A connector. | |
13. | Secure PAC/P&A harness with cable straps. a. Bundle any extra harness under the seat area. |
1 | Screw |
2 | Pivot cover |
1 | Connector: Left auxiliary lamp |
2 | Connector: Auxiliary jumper harness |
3 | Connector: Main harness left auxiliary lamp |
4 | Connector: PAC/P&A |
5 | Main harness center |
6 | Connector: Switch pack |
7 | Connector: Main harness right auxiliary lamp |
8 | Connector: Auxiliary jumper harness |
9 | Connector: Right auxiliary lamp |
1 | PAC/P&A Connector |
2 | Cap |
1. | Install main harness. | |
2. | Connect PAC/P&A connectors. a. Route PAC/P&A connector (4) toward vehicle's PAC/P&A connector. See service manual. b. Remove cap from PAC/P&A connector. c. Figure 7 Connect PAC/P&A connector (4) to vehicle's PAC/P&A connector. | |
3. | Secure PAC/P&A harness with cable straps. a. Make sure harness will not get pinched when vehicle components get installed. b. Bundle any extra harness length at the base of the backbone caddy. | |
4. | Figure 7 Route and connect switch pack connector (6) to switch pack. a. Follow vehicle's OE harness. b. Verify that harness is not pinched during fork lock motions. c. Secure harness with cable straps. | |
5. | Route connector (3) toward left of steering head frame. | |
6. | Route connector (7) toward right of steering head frame. | |
7. | Figure 7 Install jumper harnesses. a. Left jumper harness: Connect connectors (2 & 3). b. Right jumper harness: Connect connectors (7 & 8). | |
8. | Route harnesses toward respective auxiliary lamp. | |
9. | Connect jumper harnesses to auxiliary lamp. a. Left auxiliary lamp: Connect connector (1). b. Right auxiliary lamp: Connect connector (9). | |
10. | Secure auxiliary lamp harness with cable straps. a. Check fork movement is free. b. Check for pinched harness. |
1. | Figure 9 Install fog lamp wire harness. a. Route harness into position. b. Connect connectors (1,3). c. Install anchored cable straps (2) securing jumper harnesses (7,9) with front turn signal cables. d. Left jumper harness: Install cable strap (4) securing left jumper harness (7) to clutch cable (5). e. Install cable straps (6) securing jumper harnesses with front turn signal cables. f. Install retainers if removed. g. Install cable straps (8). |
1 | Right connector |
2 | Anchored cable strap (2) |
3 | Left connector |
4 | Cable strap |
5 | Clutch cable |
6 | Cable strap (2) |
7 | Left jumper harness |
8 | Cable strap and retainer (4) |
9 | Right jumper harness |
1. | Figure 10 Install mounting bracket. a. Align tab (3) on mounting bracket with slot on engine guard. b. Install mounting screw (2). Tighten. Torque: 9.5–12.5 N·m (84–111 in-lbs) Fog lamp,
mounting bracket, screw | |
2. | Install fog lamp. a. Install fog lamp (5) in bracket (6). b. Install adjustment screw (1). Do not tighten. c. Adjust lamp to desired angle. d. Tighten adjustment screw (1). Torque: 21.5–26.5 N·m (190–235 in-lbs) Fog lamp,
adjustment screw | |
3. | Hold fog lamp and connect connector (4). |
1 | Adjustment screw |
2 | Mounting screw |
3 | Tab |
4 | Connector |
5 | Fog lamp |
6 | Bracket |
1 | Navigate left |
2 | Navigate up |
3 | Menu |
4 | Navigate right |
5 | Home |
6 | Navigate down |
7 | Turn signal/cancel |
8 | Horn |
9 | OK/enter |
1. | Touring: Install backbone caddy cover. See service manual. | |
2. | Pan America (except 2024 RA1250S): Install air box. See service manual. | |
3. | Install fuel tank (except 2024 RA1250S). See service manual. | |
4. | Install seat (except 2024 RA1250S). After installing seat, pull up on seat to verify that it is secure. See service manual. | |
5. | Install fairing (2024 RA1250S). See service manual. | |
6. | Install main fuse. See service manual. | |
7. | 2024 RA1250S: Activate fog lamps. a. Driving and fog lamps can be enabled and disabled using the IM menu. b. Select: Settings c. Navigate: Ride Customization | |
8. | Proceed to Lamp Alignment. |
1. | Check tire pressure. | |
2. | Adjust shock preload for rider and intended load. | |
3. | Fill fuel tank or add an equal amount of ballast. | |
4. | Check vehicle headlamp alignment. See service manual. | |
5. | Check auxiliary lamp alignment. a. Turn on vehicle's engine. b. Make sure vehicle's headlamp is set to low beam. c. Figure 12 Turn on auxiliary low beams, align all three beams. d. Turn on auxiliary high beams, align both beams to each other. e. Make sure auxiliary lamp low beam is still aligned with vehicle headlamp low beam. | |
6. | Once alignment is complete, tighten screws. a. All Except 2024 RA1250S: Torque: 27–30 N·m (20–22 ft-lbs) b. 2024 RA1250S Only: Torque: 21.5–26.5 N·m (16–20 ft-lbs) |
1 | Driving beam |
2 | Auxiliary beam |
3 | Driving plus auxiliary low beams |