SECONDARY AMPLIFIER INSTALLATION KIT (PN 76000975)
941001512022-10-28
QUAKETable 1.
Harley-Davidson Audio Powered by Rockford Fosgate® | ||
|---|---|---|
Kits | Suggested Tools | Skill Level |
76000975 | Safety Glasses, Torque Wrench, Power Drill, Drill Bit Set, Masking Tape, Deburring Tool, Isopropyl Alcohol, Clean Shop Rags, 2 1/2-in. Hole Saw, Molex de-pin extraction tool (2021 and later FLHXSE / FLTRXSE models) |   |
KIT CONTENTS
Figure 1. Service Parts: Secondary Amplifier Kit
Table 2. Service Parts List: Secondary Amplifier Kit
 | Item | Qty | Description | Part No. | Notes |
|---|---|---|---|---|---|
 | 1 | 1 | Amplifier mount bracket, right saddlebag | 76001004 | |
| 2 | 2 | Grommet, amplifier mount bracket | 12100052 | |
| 3 | 2 | Stud pin, 1/4-20 | 12600305 | |
| 4 | 2 | Screw, socket head, 1/4-20 | 10201064 | |
| 5 | 1 | Amplifier cover | 76000994 | |
| 6 | 6 | Screw, Pan Head TORX™, T15 | 10200065 | |
| 7 | 1 | Drill template | 76001009 | |
| 8 | 1 | Saddlebag harness, external | Not sold separately | |
| 9 | 1 | Saddlebag harness, internal | Not sold separately | |
| 10 | 1 | Wire harness cover | 76001008 | |
| 11 | 1 | Label, saddlebag capacity | 14002201 | |
| 12 | 8 | Retainer, wire | 69200342 | |
| 13 | 10 | Cable strap | 10006 | |
| 14 | 1 | Fuse, 40 Amp | 72371-95 |
NOTE
Verify all contents are present in the kit before installing or removing items from vehicle.
GENERAL
NOTE
The newly installed audio system and speakers will not play audio unless it is configured using the Harley-Davidson audio app or by an authorized Harley-Davidson dealership.
NOTE
The various generations of speakers, amplifiers and wiring for Harley-Davidson vehicles were not designed or tested to work together. Please refer to the P&A catalog for fitment recommendations and consult your dealership to ensure optimal performance and compatibility.
The Bluetooth Dongle is a audio communication component. In conjunction with H-D audio app, it can assign amplifiers and speaker channels or enhance the sound by widening the frequency range with an additional equalizer. The dongle CANNOT be used as a communications device between your phone and the vehicle's radio.
Models
*For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Ensure you are using the most current version of the instruction sheet which is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Electrical Overload
WARNINGWhen installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
NOTICE
It is possible to overload the vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. (00211d)
This amplifier requires up to 8 amps more current from the electrical system.
Installation Requirements
Download Harley-Davidson audio app.
Use this kit in conjunction with other Harley-Davidson Audio powered by Rockford Fosgate® kits.
For proper installation of the amplifier mount bracket to the surface of the saddlebag, the adhesion process should be allowed to cure for at least 24 hours.
- 2014 and Later FLHTKSE, FLTRUSE and Touring: Separate purchase of Harley-Davidson Power Extension Harness (Part No. 69200921) may be required. Use this when multiple electrical accessories are installed on the vehicle.
- 2014 and Later FLHTKSE, FLTRUSE and Touring: Separate purchase of Harley-Davidson Primary and Bluetooth Dongle Kit (Part No. 76000997) is required for this installation.
- 2021 and Later FLHXSE and FLTRXSE: Separate purchase of Harley-Davidson Bluetooth Dongle (Part No. 41000771) is required for this installation.
- 2021 and Later FLHXSE and FLTRXSE: Separate purchase of Harley-Davidson Bluetooth Dongle Wire Harness (Part No. 69202641) is required for this installation.
- 2021 and Later FLHXSE and FLTRXSE: Separate purchase of Harley-Davidson Dual Lock Tape (Part No. 76434-06) is required for this installation.
- 2022 FLTRKSE: Separate purchase of Harley-Davidson Bluetooth Dongle (Part No. 41000771) is required for this installation.
- 2022 FLTRKSE: Separate purchase of Harley-Davidson Bluetooth Dongle Wire Harness (Part No. 69202641) is required for this installation.
- 2022 FLTRKSE: Separate purchase of Harley-Davidson Dual Lock Tape (Part No. 76434-06) is required for this installation.
- 2022 FLTRKSE: Separate purchase of one Harley-Davidson Black 2-Way Housing (Part No. 69200272) is required for this installation.
- 2022 FLTRKSE: Separate purchase of two Harley-Davidson Terminal Pins #16-20 AWG (Part No. 72169-07) is required for this installation.
- 2022 FLTRKSE: Separate purchase of two Harley-Davidson Terminal Pins #18-20 AWG (Part No. 72168-07) is required for this installation.
These items are available at your Harley-Davidson dealership.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Installation by a technician at a Harley-Davidson dealership is recommended.
PREPARE
NOTE
This instruction sheet references service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
| 1. | Remove saddlebags. a. 2021 FLHXSE and FLTRXSE models see below. | |
| 2. | Remove side covers. | |
| 3. | Remove main fuse. | |
| 4. | Remove seat. | |
| 5. | Remove fuel tank. | |
| 6. | Remove left side caddy. | |
| 7. | Remove top caddy. | |
| 8. | Remove lower backbone caddy. | |
| 9. | Fork Mounted Fairing: a. Remove windshield. b. Remove outer fairing. c. Remove dash panel. | |
| 10. | Frame Mounted Fairing: a. Remove speaker grille. b. Remove outer fairing. | |
| 11. | If this is an upgrade to add a secondary amplifier to a system where the primary amplifier and speakers were completed in a prior install, some disassembly may be required. | |
| 12. | If tour-pack or fairing lower speakers were used with a primary amplifier, disconnect the primary amplifier's speaker output at connector 351A (it will be re-routed to the secondary amplifier). |
2022 FLTRKSE
Saddlebag
| 1. | Remove left saddlebag. a. Disconnect audio connectors. | |
| 2. | Figure 2 Locate Original Equipment (OE) 16-way connector [C288B_1]. a. Remove tape from white/pink and white/brown wires. | |
| 3. | Install terminal pins Part No. 72168-07 to wires. See vehicle's Electrical Diagnostic Manual (EDM). | |
| 4. | Figure 3 Remove plugs from cavity's 13 and 14 of connector [C288B_1]. | |
| 5. | Install white/pink terminal pin into cavity 13 of connector [C288B_1]. See vehicle's EDM. | |
| 6. | Install white/brown terminal pin into cavity 14 of connector [C288B_1]. See vehicle's EDM. | |
| 7. | Install left saddlebag. a. Connect audio connectors. |
External Harness
| 1. | Figure 4 Locate taped white/pink and white/brown wires in battery box area. Remove tape from wires. | |
| 2. | Install terminal pins Part No. 72169-07 to wires. See vehicle's EDM. | |
| 3. | Figure 5 Install white/pink terminal pins into cavity 1 of connector [69200272]. | |
| 4. | Install white/brown terminal pins into cavity 2 of connector [69200272]. |
| 1 | Taped wires |
Figure 2. Saddlebag Wires
| 1 | Cavity 13 |
| 2 | Cavity 14 |
Figure 3. 16-Pin Connector C288_1
| 1 | Taped wires |
Figure 4. Battery Box Wires
| 1 | Cavity 1 |
| 2 | Cavity 2 |
Figure 5. 2-Pin Connector 69200272
2021 FLHXSE AND FLTRXSE MODELS
Prepare
| 1. | Figure 6 Remove right saddlebag OEM components. a. Disconnect speaker connectors. b. Disconnect saddlebag lock connector. c. Remove OEM internal harness cover. d. Remove OEM 6-way connector [289B] (1). Release detent lock and turn counterclockwise. e. Pull speaker and saddlebag harness wires (2) and connectors through hole. Save for later use. f. Remove and discard OEM internal harness (3) and screws. |
2021 FLHXSE and FLTRXSE Saddlebag
| 1. | SADDLEBAG Perform steps 3-13. a. Remove and discard the accessory 6-Way connector, light blue and light blue/black wire harness and 2-way connector from secondary amplifier internal harness sub-assembly. See Figure 1 item (9). b. Release detent lock and turn counterclockwise. c. Pull speaker and saddlebag harness wires and connectors through hole and discard. | |
| 2. | Figure 6 Install right saddlebag OEM 6-Way connector (1). a. Install connectors, speaker and saddlebag harness wires (2) through hole. b. Install OEM 6-way connector [289B] (1). Turn clockwise and until detent locks. c. Install internal harness cover. d. Connect saddlebag lock connector. e. Connect speaker connectors. f. Route harness into OEM wire retention clips. |
External Harness
| 1. | Figure 8 Use special tool to remove terminals from connectors. Special Tool: MOLEX ELECTRICAL CONNECTOR TERMINAL REMOVER (HD-48114) a. Remove white/pink wire (8) from OEM 6-way [289B] (4) (terminal 1). b. Remove white/brown wire (8) from OEM 6-way [289B] (4) (terminal 2). c. Remove white/pink wire (7) from secondary amplifier harness 16-way connector [289B_1] (6) (terminal 1). d. Remove white/brown wire (7) from secondary amplifier harness 16-way connector [289B_1] (6) (terminal 2). | |
| 2. | Figure 1 Install wires from 6-way to 16-way connector. a. Install white/pink wire (8) from 6-way OEM connector [289B] (4) into terminal 1 of secondary amplifier harness 16-way connector [289B_1] (7). b. Install white/brown wire (8) from 6-way OEM connector [289B] (4) into terminal 2 of secondary amplifier harness 16-way connector [289B_1] (7). | |
| 3. | Figure 8 Use electrical tape to wrap ends of white wires (7) that were in the 16-way connector (6) or remove the wires entirely from the secondary amplifier harness including the unused connector [350B]. | |
| 4. | Secure unused white wires (7) as needed. | |
| 5. | Seal open cavities of connectors with seal pins from discarded wire harnesses. |
| 1 | OEM 6-Way connector |
| 2 | OEM Speaker and saddlebag wire harness |
| 3 | OEM Internal harness |
Figure 6. OEM Internal Harness (Inside Saddlebag)
| 1 | OEM 6-Way connector |
| 2 | OEM Speaker and saddlebag lock wire harness |
| 3 | Secondary amplifier 16-Way connector |
| 4 | Secondary amplifier internal harness |
Figure 7. Secondary Amplifier Internal Harness (Inside Saddlebag)
| 1 | Secondary amplifier internal harness |
| 2 | Screw (6) |
| 3 | OEM 6-Way connector [289A] |
| 4 | External harness 6-Way connector [289B] |
| 5 | Secondary amplifier internal harness 16-Way connector |
| 6 | External harness 16-Way connector |
| 7 | 16-Way white wires (Terminals 1 and 2) |
| 8 | 6-Way white wires (Terminals 1 and 2) |
Figure 8. External Harness White Wires (Outside of Saddlebag)
SADDLEBAG
NOTE
The following models skip steps 1 through 3.
- 2021 and later FLHXSE and FLTRXSE
| 1. | Figure 9 Position template (2) on right saddlebag (1). a. Use tape to secure template. | |
| 2. | NOTE Take extreme caution not to damage the painted surface. a. Center punch drill locations on template. b. Internal harness holes: Use 2 1/2-in hole saw. c. Screw holes: Use 5.15 mm (13/64-in.) drill bit. d. Figure 10 Trim material to round edge (3). e. Deburr holes by lightly sanding the surface. | |
| 3. | Figure 1 Install saddlebag capacity label (11). a. Apply over current label. | |
| 4. | Figure 12 Install grommet (3) into amplifier mount bracket (4). | |
| 5. | Install stud pin (2) into amplifier (1). Tighten. Torque: 9–12 N·m (80–106 in-lbs) Amplifier stud pin | |
| 6. | Figure 14 Connect internal harness connector (4) to amplifier (2). | |
| 7. | Figure 15 Install amplifier (5) into amplifier mount bracket (4). | |
| 8. | Install amplifier cover (2). | |
| 9. | Figure 16 Install screws (1). Tighten. Torque: 13.5 N·m (119 in-lbs) Amplifier cover screw | |
| 10. | Figure 14 Install wire harness cover (6). | |
| 11. | Figure 10 Install internal harness (2). | |
| 12. | NOTE If the internal harness does not align with holes in the saddlebag, increase hole size up to 6.35 mm (1/4-in.) drill bit. Deburr and clean saddlbag. Torque: 1.1–1.5 N·m (10–13 in-lbs) Internal wire harness screws | |
| 13. | Install amplifier mount bracket assembly. a. Figure 11 Test fit mount bracket. Bracket must be straight, centered, and as close to the bottom of the saddlebag as possible. b. Figure 13 Use slits in the mount bracket (1) to bend and conform to the saddlebag contour (2) without rocking. This will ensure better contact and adhesion with the tape. Do not peel tape at this time. c. Figure 11 Test fit for final location ensuring bracket is straight, centered, and as close to the bottom of the saddlebag as possible. d. Use marker, masking tape or pencil to mark mounting location. e. Peel tape from mount bracket assembly. NOTE Once the bracket is taped into place it will be very difficult to remove without damaging the bracket. f. Install mount bracket assembly to the marked location. g. Stand saddlebag up on end and allow tape to cure for at least 24 hours. |
| 1 | Right saddlebag |
| 2 | Drill template |
Figure 9. Right Saddlebag Template
| 1 | Screw (6) |
| 2 | Internal harness |
| 3 | Material trimmed to round edge |
Figure 10. Inner Harness
| 1 | Bad - Crooked |
| 2 | Bad - Offset and not set to bottom |
| 3 | Good - Centered and set to bottom |
Figure 11. Mount Bracket Installation
| 1 | Amplifier |
| 2 | Stud pin (2) |
| 3 | Grommet (2) |
| 4 | Amplifier mount bracket |
Figure 12. Amplifier Stud Pin
| 1 | Amplifier mount bracket |
| 2 | Saddlebag contour |
Figure 13. Saddlebag Contour
| 1 | External harness |
| 2 | Amplifier |
| 3 | Amplifier mount bracket |
| 4 | Internal harness connector |
| 5 | Internal harness |
| 6 | Wire harness cover |
Figure 14. Right Saddlebag Amplifier Assembly
| 1 | Internal harness |
| 2 | Amplifier cover |
| 3 | Right saddlebag |
| 4 | Amplifier mount bracket |
| 5 | Amplifier |
| 6 | Internal harness connector |
| 7 | Wire harness cover |
Figure 15. Saddlebag Harness with Amplifier
| 1 | Screw (2) |
| 2 | Amplifier cover |
| 3 | Amplifier |
| 4 | Amplifier mount bracket |
Figure 16. Amplifier Cover
EXTERNAL HARNESS
| 1. | Route external saddlebag harness along frame. a. Figure 17 Using cable straps loosely install harness to anchor points (1). Do not tighten cable straps. b. Mount saddlebag to check harness length. Leave enough length to easily connect to saddlebag. c. Figure 18 Route remaining harness into battery box area. d. Connect negative battery wire (2). e. Connect positive battery wire (4). f. Install fuse (4) into fuse holder (3). g. Secure fuse holder (3) with cable strap. h. Route connectors (1) toward left side cover area and connectors (5, 6) toward the right side cover. i. Secure rest of harness with cable straps as needed. | |
| 2. | Figure 17 Connect external saddlebag harness to internal harness (2) to saddlebag. | |
| 3. | Figure 18 Connect [350B] (1) of secondary amplifier harness to [350A] of primary amplifier harness. a. 2022 FLTRKSE: Connect [350B] (1) of secondary amplifier harness to 2-way connector. | |
| 4. | Install saddlebag to vehicle. |
| 1 | Anchor point |
| 2 | External to Internal wire harness connectors |
Figure 17. External Wire Harness Routing (Typical)
| 1 | [350B] A2B Jumper |
| 2 | Positive battery wire (+) |
| 3 | [43] Amplifier fuse holder |
| 4 | 40 Amp fuse |
| 5 | Negative battery wire (-) |
| 6 | [352A_1] Audio out (channel 5,6) |
| 7 | [352A_2] Audio out (channel 7,8) |
Figure 18. External Wire Harness Routing (Typical)
| 1 | [289B_1] Right saddlebag connector |
| 2 | [350B] A2B Jumper |
| 3 | Positive battery wire (+) |
| 4 | Negative battery wire (-) |
| 5 | [352A_1] Audio out (channel 5,6) |
| 6 | [352A_2] Audio out (channel 7,8) |
| 7 | [43] Amplifier fuse |
| 8 | 40 Amp fuse |
Figure 19. External Harness Connectors (2014 and Later)
SPEAKER CONNECTIONS
NOTE
If the right saddlebag installation includes a secondary amplifier, connect only the left speaker harness to [351A].
The speaker connections for the Tour-Pak and/or Fairing Lowers will be made to the secondary amplifier.
Channel 5, 6 and 7, 8
Fairing Lowers, Saddlebag Lids or Tour Pak
| 1. | See the appropriate speaker installation kit for routing and connections associated with that kit. | |
| 2. | Channel 5, 6: Tour-Pak and Fairing Lowers [352A_1]. | |
| 3. | Channel 7, 8: Tour-Pak and Fairing Lowers [352A_1] or depending the use [352A_1]. | |
| 4. | Connect the appropriate kit's wire harness to external harness [351A]. |
NOTE
If there are more than 4 speakers, then the saddlebag speakers must always be connected to the primary amplifier output [351].
If saddlebag speakers are not present, Tour-Pak and/or fairing lower speakers may be connected to [351] or [352] in any order. The App be used to configure the speaker signal assignment
If saddlebag speakers are not present, the external harness 6-way connector (4) will not be present. Figure 8
Table 3.
Speakers | Amplifier | Channels | Configuration | Fairing | Saddlebag | Tour-Pak | Lowers |
|---|---|---|---|---|---|---|---|
2 | Primary | 1 & 2 | Fairing speakers | 349 | |||
4 | Primary | 1, 2 & 3, 4 | Fairing speakers & Saddlebag lids | 351 | |||
4 | Primary | 1, 2 & 3, 4 | Fairing speakers & Tour-Pak | 351 | |||
4 | Primary | 1, 2 & 3, 4 | Fairing speakers & Lowers | 351 | |||
6 | Primary | 1, 2 & 3, 4 | Fairing speakers & Saddlebag lids | 351 | |||
Secondary | 5 & 6 | Tour-Pak | 352_1 | ||||
6 | Primary | 1, 2 & 3, 4 | Fairing speakers & Saddlebag lids | 351 | |||
Secondary | 5 & 6 | Lowers | 352_1 | ||||
6 | Primary | 1, 2 & 3, 4 | Fairing speakers & Tour-Pak | 351 | |||
Secondary | 5 & 6 | Lowers | 352_1 | ||||
8 | Primary | 1, 2 & 3, 4 | Fairing speakers & Saddlebag lids | 351 | |||
Secondary | 5, 6 & 7, 8 | Tour-Pak & Lowers | 352_1 | 352_1 | |||
Use Connector Number by Speaker Set | |||||||
APP SETUP
| 1. | Unresolved graphic link Accessing your audio system. | |
| 2. | Unresolved graphic link Main menu screen. a. Main menu icon (1). b. Reset or change security personal identification number (PIN) (2). c. Edit and rename your system (3). d. Customize main menu with your bike picture (4). | |
| 3. | Unresolved graphic link Setup menu screen. | |
| 4. | Unresolved graphic link Equalizer setup screen. | |
| 5. | Unresolved graphic link Diagnostic menu screen. a. Diagnostic menu icon (1) displays sound system status. b. Open the speaker testing screen (2). c. Refreshes speaker and amplifier status (3) after component repair. d. Select speaker for white noise (4) test and functionality. e. Return to diagnostic menu screen (5). |
| 1 | Diagnostic menu |
| 2 | Speaker test screen |
| 3 | Refresh status |
| 4 | Select a speaker to play white noise |
| 5 | Finish and return to diagnostic menu |
Figure 24. Diagnostic Menu
COMPLETE
| 1. | Frame Mounted Fairing: a. Install speaker grille. b. Install outer fairing. | |
| 2. | Fork Mounted Fairing: a. Install windshield. b. Install outer fairing. c. Install dash panel. | |
| 3. | Install lower backbone caddy. | |
| 4. | Install battery. | |
| 5. | Install top caddy. | |
| 6. | Install left side caddy. | |
| 7. | Install fuel tank. | |
| 8. | Install seat. | |
| 9. | Install main fuse. | |
| 10. | Install side covers. | |
| 11. | Install saddlebags. |