CUSTOM HAND LEVER KITS
941002962023-10-20
GENERAL
Kit Numbers
36700271, 36700272, 36700273, 36700274
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
WARNINGBrakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
BRAKE LEVER INSTALLATION
WARNINGBe sure the master cylinder relief port is not plugged. A plugged relief port can cause brake drag or lockup and loss of vehicle control, which could result in death or serious injury. (00317a)
WARNINGContact with DOT 4 brake fluid can have serious health effects. Failure to wear proper skin and eye protection could result in death or serious injury.
- If inhaled: Keep calm, remove to fresh air, seek medical attention.
- If on skin: Remove contaminated clothing. Rinse skin immediately with plenty of water for 15-20 minutes. If irritation develops, seek medical attention.
- If in eyes: Wash affected eyes for at least 15 minutes under running water with eye lids held open. If irritation develops, seek medical attention.
- If swallowed: Rinse mouth and then drink plenty of water. Do not induce vomiting. Contact Poison Control. Immediate medical attention required.
- See Safety Data Sheet (SDS) for more details available at sds.harley-davidson.com
NOTICE
DOT 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239c)
WARNINGBe sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)
| 1. | Remove Original Equipment (OE) brake lever. See service manual. | |
| 2. | Install new brake lever. See service manual. | |
| 3. | Verify proper operation of the master cylinder relief port. a. Position motorcycle and handlebar so master cylinder is level (on some vehicles handlebar configurations the use of a flat jack may help position the vehicle). b. Remove reservoir cover. c. Slowly actuate brake lever while watching surface of the brake fluid. A slight spurt of fluid will break the surface if internal components are working properly. d. Install the reservoir cover. See the service manual for proper torque specification. | |
| 4. | Check that the stop light goes on when the brake lever is actuated. |
CLUTCH LEVER INSTALLATION
| 1. | Remove OE clutch lever. See service manual. | |
| 2. | Install new clutch lever. See service manual. | |
| 3. | Adjust clutch. See service manual. |
COMPLETE
WARNINGAfter repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
| 1. | Check clutch lever for proper operation. There should be no free play in the hand lever. The lever should actuate fully. A slight preload is permissible. | |
| 2. | Test ride the motorcycle at low speed. |
SERVICE PARTS
Figure 1. Service Parts: Hand Control Lever (Slotted Shown)
Table 1. Service Parts: Tour-Pak Side Marker Light Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Lever, brake, black | 42276-06A | Includes item 3 |
Lever, brake, chrome | 42271-06A | ||||
Lever, brake, Edge Cut | 41700024 | ||||
Lever, brake, Slotted | 42916-06 | ||||
| 2 | 1 | Pivot pin | 42860-06B | |
| 3 | 1 | Pivot bushing | 42281-06A | |
| 4 | 1 | Snap ring | 11615 | |
| 5 | 1 | Lever, clutch, black | 36700250 | Includes items 7,8,10,11 |
Lever, clutch, chrome | 36700278 | ||||
Lever, clutch, Edge Cut | 36700279 | ||||
Lever, clutch, Slotted | 36700280 | ||||
| 6 | 1 | Pivot pin | 42860-06B | |
| 7 | 1 | Torsion spring | 11700051 | |
| 8 | 1 | Pivot bushing | 36700263 | |
| 9 | 1 | Snap ring | 11615 | |
| 10 | 1 | Screw | 90770-79 | |
| 11 | 1 | Anti-rattle ring | 36700257 | |