Kits | Suggested Tools | Skill Level(1) |
---|---|---|
67801349 | Safety Glasses, Torque Wrench, Fish Tape |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 2 | Cover, fender support | 57300404 | ||
2 | 2 | Anchored cable strap | 12500001 | ||
3 | 2 | Screw, button head | 10200589 | ||
4 | 1 | Gasket, housing | Not sold separately | ||
5 | 2 | Cable strap | 10126 | ||
6 | 1 | Housing, turn signal | Not sold separately | ||
7 | 1 | Extension harness kit | 69200150 | Includes: 72 inch PVC tube, 24 inch wire length, 42 inch wire length, butt splice connectors, #16-20 AWG terminal pins |
1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove rear fender. See service manual. |
1. | Remove rear turn signal lamp assemblies from fender supports. See service manual. a. Save turn signal lamp housings for later use. b. Discard turn signal standoffs. | |
2. | Remove tail lamp assembly. |
1 | Screw (2) |
2 | Tail lamp lens |
1 | Tail lamp [93] |
2 | Left turn signal [19] |
3 | Right turn signal [18] |
4 | Power [94] |
1 | Screw |
2 | Base assembly |
1. | Install turn signals. a. Figure 5 Apply threadlocker to screws (1).LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99) b. Install screws (1). Tighten. Torque: 14–17 N·m (10–13 ft-lbs) Turn signal screw c. Route cable (3) as shown through bracket opening. d. Install new cable straps (2). | |
2. | Figure 6 Route turn signal wires through gasket (1). | |
3. | Route turn signal wires through rear fender. | |
4. | Install turn signal housing (2) and gasket (1) to rear fender. a. Make sure not to pinch any turn signal wires. | |
5. | Install screw (5). Tighten. Torque: 4.5–5.5 N·m (40–49 in-lbs) Turn signal housing screw | |
6. | Table 3 Splice power connector wires [94] to tail lamp wires [93]. See Electrical Diagnostic Manual (EDM). | |
7. | Figure 6 Install tail lamp. a. Install tail lamp (3) to turn signal housing (2). b. Install screws (4). Tighten. Torque: 2.3–2.7 N·m (20–24 in-lbs) Tail lamp screw | |
8. | Remove connectors from turn signal wires. See EDM. a. Label wires accordingly to ease assembly. | |
9. | Figure 1 Add extra wire length from harness extension kit (7). | |
10. | Figure 7 Route turn signal wires through conduit (2). a. To avoid confusion, feed one set of wires at a time. b. Use fish tape to assist routing of wires. | |
11. | Install left and right turn signal connectors. See EDM. | |
12. | Figure 8 Install both fender support covers (2) to fender supports (1). |
1 | Screw (2) |
2 | Cable strap (2) |
3 | Cable |
4 | Gasket |
5 | Connector (2) |
6 | Turn signal (2) |
1 | Gasket |
2 | Turn signal housing |
3 | Tail lamp |
4 | Screw (2) |
5 | Screw |
1 | Power connector (front) [40] |
2 | Conduit |
3 | Turn signal wires routing [18 & 19] |
4 | Power connector (rear) [94] |
1 | Fender support |
2 | Cover (2) |
Power Connector Wires [94] | Domestic Incandescent Tail Lamp [93] | Non-Domestic Incandescent Tail Lamp [93] | LED Tail Lamp [93] | |
---|---|---|---|---|
Blue | Splice To | Blue | Orange/White | Blue |
Black | Black | Black | Black | |
Blue with Stripe | Red/Yellow | Red/Yellow | Red/Yellow | |
Blue (extra wire)(1) | Seal off with heat shrink |
1. | Install rear fender. See service manual. | |
2. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |
3. | Install main fuse. See service manual. |