Kits | Suggested Tools | Skill Level(1) |
---|---|---|
76001361 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 1 | Cover, amplifier | 76001362 | ||
2 | 1 | Mounting bracket, right | 76001006 | ||
3 | 4 | Screw, button head | 926 | ||
4 | 4 | Washer, flat | 6036 | ||
5 | 4 | Screw, Hex cap | 4702 | ||
6 | 4 | Mounting bracket, left | 76001007 | ||
7 | 1 | Dual lock | 76434-06 | ||
8 | 1 | Grommet | 12100211 | ||
9 | 1 | Harness, amplifier | Not sold separately | ||
10 | 1 | Fuse, 40 amp | 72371-95 | ||
11 | 1 | Harness, dongle | Not sold separately | ||
Items mentioned | |||||
A | 1 | [149B] Amplifier | |||
B | 1 | [319A] CAN | |||
C | 1 | [319B] CAN | |||
D | 1 | (B-) Battery wire | |||
E | 1 | (B+) Battery wire | |||
F | 1 | [43] Amplifier fuse holder | |||
G | 1 | [349B] Amplifier Input/Output | |||
H | 1 | [353B] Bluetooth dongle | |||
I | 1 | [299A] Accessory | |||
J | 1 | [299B] Accessory | |||
K | 1 | [22-1B] Right hand control | |||
L | 1 | [22-1A] Right hand control | |||
M | 1 | Pair switch | |||
N | 1 | Amplifier |
1. | Remove seat. See service manual. | |
2. | Remove side covers. See service manual. | |
3. | Remove main fuse. See service manual. | |
4. | Remove fuel tank. See service manual. | |
5. | Remove outer fairing. See service manual. | |
6. | Remove headlight assembly. See service manual. | |
7. | Remove trunk liner. See service manual. | |
8. | Remove body and place on protective pad. See service manual. |
1. | Figure 2 Remove and discard screws (1) and cover plate (2). |
Figure 2. Cover Plate | ||||||||||||||
2. | Figure 3 Enlarge opening to fit grommet. a. Using a marker, outline opening 1.4375 in. (36.5 mm) (1) x 2.00 in. (50.8 mm) (2). b. Use an appropriate cutting tool. c. Deburr opening. |
Figure 3. Grommet Cutout Dimensions | ||||||||||||||
3. | Figure 4 Drill holes in trike body. NOTE If it is desired to install the liner with the amplifier, it will be necessary to modify the liner to fit over the amplifier and cover. a. From left inner trunk wall, mark first vertical dimension: 1.625 in. (41 mm) (1). b. From bottom of trunk floor, mark first horizontal dimension: 4.00 in. (102 mm) (4). NOTE Make sure measurements are concise and square. c. Mark 3.75 in. (95 mm) (3) x 10.00 in. (254 mm) (2) dimensions. d. Drill four 5/16 in. (8 mm) (5) holes. e. Deburr holes. |
Figure 4. Amplifier Mounting Hole Dimensions | ||||||||||||||
4. | Prepare trunk liner. a. Install liner in trunk. b. Mark rear of liner using the four holes made in step 3. c. Drill a 6 mm (¼ in) hole in each of the four marked locations on liner. d. Install amplifier cover to front side of liner using screws provided in kit. e. Mark amplifier cover edge locations on liner. f. Mark diagonal corners on liner. g. Remove amplifier cover from liner. NOTE It is suggested to make first cut as one continuous stroke, this way the visible cut will look more clean. If needed, repeat with smaller cuts on same path. Make sure cut is all the way through the liner. It is highly recommended to use a straight edge as a guide. Line up straight edge accordingly on intended path of cut. Position blade in desired angle and pull along path of the straight edge. Make sure blade remains aligned with marked path. Do not use amplifier cover as a guide, as there is a risk of cutting into it. h. Cut liner with a sharp utility knife using a straight edge. i. Once all four sides have been cut in liner, cut corner notches to connect longer cuts. j. Press out cut liner gently. Make sure to cut any remaining attached threads. k. Insert bottom edge of amplifier cover into hole of liner. Check fit before installing in trunk. | |||||||||||||||
5. | Figure 5 Install amplifier assembly. NOTE Make sure amplifier connector is installed facing the vehicle's left side. a. Position left and right mounting brackets (5, 3) on amplifier (4). b. Install screws (2). Tighten. Torque: 1–2 N·m (9–18 in-lbs) Mounting bracket screw c. Install washers (6) onto screws (7). d. Align amplifier cover (1) and amplifier assembly (3, 4, 5) with holes in trunk wall. e. Install screws (7). Tighten. Torque: 5–6 N·m (44–53 in-lbs) Amplifier screw |
Figure 5. Amplifier Mounting Brackets | ||||||||||||||
6. | Install carpet over amplifier cover and secure to trunk wall. Press carpet so that it sits flat to wall and around amplifier. a. If liner will not lay flush due to interference with amplifier or cover, remove liner and trim as needed. |
1. | Figure 6 Route wire harness along frame. a. Start from front of vehicle. b. Using cable straps loosely install harness. c. Do not tighten cable straps. | |||||||||||||||||
2. | Route harness branch connector [349B] (1) behind battery box area toward right side cover. NOTE [319B] can be routed under alternate position. | |||||||||||||||||
3. | Route connectors [319A] (7) and [319B] (6) under passenger seat. Remove cable strap to route branch towards rear of vehicle. | |||||||||||||||||
4. | Connect amplifier harness connectors (6 and 7) to vehicle. a. Amplifier harness [319A] to vehicle [319B]. b. Amplifier harness [319B] to terminating resistor cap [319A]. | |||||||||||||||||
5. | Connect negative battery wire (4). | |||||||||||||||||
6. | Connect positive battery wire (5). | |||||||||||||||||
7. | Secure amplifier fuse holder (3) with cable strap. |
Figure 6. Amplifier Wire Harness Routing | ||||||||||||||||
8. | Install trike trunk body. See service manual. a. Carefully route harness through opening before fully placing trike trunk body in place. b. Check wire harness length. Make sure routing to amplifier is sufficient before fully securing harness to vehicle with cable-straps. | |||||||||||||||||
9. | Figure 6 Route harness connector [149B] (8) to amplifier. | |||||||||||||||||
10. | Connect connector [149B] (8) to amplifier. | |||||||||||||||||
11. | Figure 7 Install grommet. a. Using slit in grommet (3), install to amplifier harness (2). b. Test fit grommet to trunk opening and trim trunk liner as needed. c. Install grommet (3) to trunk. d. Adjust harness as needed. |
Figure 7. Grommet | ||||||||||||||||
12. | Secure rest of harness with cable straps as needed. |
1. | Figure 8 Install and route bluetooth dongle harness under faring. | |
2. | Locate vehicle connectors: [243] (4) and [299] (1, 2). a. Disconnect connectors. | |
3. | Connect bluetooth dongle harness to vehicle. a. Dongle harness [22-1A] (6) to vehicle harness [243B]. b. Dongle harness [22-1B] (5) to vehicle harness [243A]. c. Dongle harness [299B] (1) to vehicle harness [299A] (2). NOTE Use Part No. 69200921 extension harness as needed. | |
4. | Connect bluetooth dongle (8) to bluetooth dongle harness. NOTE Vehicle to Bluetooth component should only be paired once unless a new Bluetooth device is being added or because of system component failure. The Bluetooth dongle (8) can only be paired to one mobile device at a time. The dongle can be unpaired by either the audio app or pressing the pair switch (3) located on the harness. Mount the pair switch (3) where it cannot be accidentally actuated during vehicle operation. a. [353B] (7). b. Secure dongle (8) to fairing support structure with dual lock tape (9). | |
5. | Route and secure pair switch (3). a. Inside under right speaker grille. |
1 | [299B] Accessory connector |
2 | [299A] Accessory connector |
3 | [PS] Pair switch |
4 | [243] Return loop |
5 | [22-1B] Right hand control connector |
6 | [22-1A] Right hand control connector |
7 | [353B] Bluetooth dongle connector |
8 | Bluetooth dongle |
9 | Dual lock tape |
1. | See fairing speaker installation kit for routing and connections associated with that kit. | |
2. | Channel 1: Left fairing speaker. | |
3. | Channel 2: Right fairing speaker. | |
4. | Connect fairing speaker wire harness to external harness [349B]. |
1. | Unresolved graphic link Accessing your audio system. | |
2. | Unresolved graphic link Main menu screen. a. Main menu icon (1). b. Reset or change security personal identification number (PIN) (2). c. Edit and rename your system (3). d. Customize main menu with your bike picture (4). | |
3. | Unresolved graphic link Setup menu screen. | |
4. | Unresolved graphic link Equalizer setup screen. | |
5. | Unresolved graphic link Diagnostic menu screen. a. Diagnostic menu icon (1) displays sound system status. b. Open the speaker testing screen (2). c. Refreshes speaker and amplifier status (3) after component repair. d. Select speaker for white noise (4) test and functionality. e. Return to diagnostic menu screen (5). |
1 | Diagnostic menu |
2 | Speaker test screen |
3 | Refresh status |
4 | Select a speaker to play white noise |
5 | Finish and return to diagnostic menu |