Kits | Suggested Tools | Skill Level(1) |
---|---|---|
67801541 | Safety glasses, Torque wrench, Drill and drill bit set |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 1 | LED wrap-around lamp assembly | 67800093 | ||
2 | 8 | Screw | 10200133 | ||
3 | 2 | Plug | 12100222 | ||
4 | 1 | Template | 69203456 |
1. | Remove main fuse. See service manual. |
1. | Remove Tour-Pak®. See service manual. | |
2. | Remove Tour-Pak liner. See service manual. | |
3. | See Figure 1 and Figure 2. Align template (4) along back ridge of Tour-Pak, mark and drill holes for screws (2). a. Measure from rear of back hinge that connects lid to tub of Tour-Pak. b. From the above origin measure 14.5 in. wrapping around Tour-Pak. c. Align center indicator on template with 14.5 in. mark for the hinge. d. Tape template around edge of Tour-Pak. Make sure that the top of template is parallel with ridge of top. e. Drill out all holes except for the three holes for the grommets. | |
4. | Place template on front of Tour-Pak to drill for wire harness entry. a. Align two shaded holes with tether anchor holes. b. Drill large hole on designated area. c. Install grommet from electrical connection kit (69203400) around electrical harness entrance. | |
5. | Check placement of lamp on rear of Tour-Pak. | |
6. | Hand tighten screws for fitment. | |
7. | Figure 3 Install plugs (2) to top holes in lamp. |
1. | Figure 3 Install light (1). | |
2. | Secure with screws (4). Tighten. Torque: 2.3–2.8 N·m (20–25 in-lbs) | |
3. | Install Electrical Connection Kit (Part No. 69203400). See instruction included with kit. |
1 | Light |
2 | Plug (2) |
3 | Electrical connector |
4 | Screw (8) |
1. | Install Tour-Pak. See service manual. | |
2. | Install main fuse. See service manual. |