Kits | Suggested Tools | Skill Level(1) |
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16501332, 16501333 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||||
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Kit | Item | Qty | Description | Part No. | Notes | |
16501332 (black) | 1 | 1 | Cylinder head assembly, front | 16501328 | ||
Cylinder head assembly, rear | 16501318 | |||||
16501333 (black granite) | 1 | 1 | Cylinder head assembly, front | 16501329 | ||
Cylinder head assembly, rear | 16501319 | |||||
2 | 16 | Keepers, valve spring | 18100060 | |||
3 | 8 | Collar, valve spring | 18100045 | |||
4 | 8 | Valve spring | Not sold separately | |||
5 | 8 | Valve guide seal | 18100044 | |||
6 | 4 | Head fitting | 62800067 | |||
7 | 4 | Intake valve | 18000056 | |||
8 | 4 | Exhaust valve | 18000057 | |||
9 | 4 | Stud, exhaust port | 10900015 | |||
10 | 1 | Medallion assembly, Stage IV, front | 14101308 | |||
1 | Medallion assembly, Screamin' Eagle, rear | 14101396 | ||||
11 | 4 | Screw, medallion (not shown) | 68120-00 |
1. | Remove seat. See service manual. | |
2. | Remove main fuse. See service manual. | |
3. | Remove fuel tank. See service manual. | |
4. | Remove air cleaner assembly. See service manual. | |
5. | Remove induction module. See service manual. | |
6. | Remove exhaust system. See service manual. |
1. | Remove cylinder heads from engine. See service manual. |
1. | Check valve-to-piston clearance. a. Apply a 1/8 in (3.2 mm) thick layer of clay to crowns of both pistons in areas where valves meet pistons. b. Install new cylinder heads from this kit per service manual procedures, using Original Equipment (OE) head gaskets and cylinder head flange nuts. c. Tighten cylinder head flange nuts to torque specifications listed in steps d-h. d. Apply new engine oil underneath flange of head bolt. Tighten. Torque: 27.1–40.6 N·m (20–30 ft-lbs) e. Loosen one turn -360 degrees. f. Tighten nut. Torque: 12.2–14.9 N·m (9–11 ft-lbs) g. Tighten nut again. Torque: 24.2–27.1 N·m (18–20 ft-lbs) h. Final torque. Tighten additional degree value of 90 degrees. i. Assemble heads and valve train. j. Turn engine (by hand) through two complete revolutions. k. Remove heads and measure clay at its thinnest point. Clay must measure 0.060 in (1.52 mm) or more at thinnest point. If this measurement does not meet minimum thickness, depth of valve notches must be increased, however, depth of notches must not exceed 0.135 in (3.43 mm). | |
2. | Change installed valve spring height, seat pressure, if needed. NOTE The valve springs on the new cylinder heads have an installed spring height of 1.535 in (38.99 mm), which equals 68.8 lbs (31.21 kg) of seat pressure. a. Compress valve springs and remove valve keepers, upper collars, springs, and valve stem seals on all four valves of each cylinder. b. Use shims or machine the cylinder heads as required to obtain desired seat pressure, see not above. Assembly valve components. Check installed spring height. c. Repeat steps as necessary to reach desired installed spring height. d. When all spring heights match, install valves using new valve guide seals (Part no. 18100044), purchased separately. |
1 | Collar |
2 | Free travel 0.060 in. (1.52 mm) greater than valve lift. |
3 | Valve stem seal |
4 | Installed spring height 1.535 in. @ 68.8 lbs (38.99 mm @ 31.21 kg) |
1. | Transfer automatic compression release valves from stock heads to heads supplied in kit. Refer to appropriate ELECTRICAL section in service manual. | |
2. | Install cylinder heads and valve train to engine using new head gaskets from Top End Overhaul Gasket Kit and new cylinder head flange nuts (both purchased separately). Refer to appropriate ENGINE section in service manual. a. Use torquing sequence outlined in this instruction. See steps 1d-1h in Install Cylinder Heads. |
1. | Install exhaust system. See service manual. | |
2. | Install induction module. See service manual. | |
3. | Install air cleaner assembly. See service manual. | |
4. | Install fuel tank. See service manual. | |
5. | Install main fuse. See service manual. | |
6. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. |
1. | Start and run engine. Repeat several times to verify proper operation. Refer to BREAK-IN RIDING RULES in the owner's manual for instructions to break-in vehicle. |