Kits | Suggested Tools | Skill Level(1) |
---|---|---|
67800802B (Chrome), 67800830B (Black) | Safety glasses, Torque wrench, Loctite 243 (blue) |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 2 | Screw, button head, hex socket | 4219 | ||
2 | 6 | Screw, flat head, hex socket | Not sold separately | ||
3 | 2 | Locknut, flange | 7531 | ||
4 | 4 | Connector, red | 70585-93 | ||
5 | 2 | Washer, spacer | 10300286 | ||
6 | 8 | Tape, pad, wire retention | 11100066 | ||
7 | 3 | Strap, tie, x-mas tree mount | 10177 | ||
8 | 2 | Harness, wire, extension jumper | Not sold separately | ||
9 | 2 | Mount, turn signal, chrome | Not sold separately | ||
10 | 2 | Back plate, turn signal, chrome | Not sold separately | ||
11 | 1 | Conduit, vinyl tube | Not sold separately | ||
12 | 1 | Wire, black | Not sold separately | ||
13 | 1 | Wire, red | Not sold separately |
1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. |
1. | Remove rear turn signal lamp. See service manual. | |
2. | Remove turn signal harness from behind wire retention pads on fender support. | |
3. | Disconnect turn signal harness from main harness at [C18, C19]. | |
4. | Measure back 12 in. from license plate connector [40B] and cut license plate lamp harness wires (black and violet ONLY). |
1. | See Figure 2. Route turn signal harness through access hole of turn signal mount (1). | |
2. | See Figure 5. Assemble turn signal. a. Assemble turn signal (4) and lamp mounting support (3) to turn signal mount (1). NOTE
b. Install screw (5). Tighten. Torque: 20–24 N·m (15–18 ft-lbs) | |
3. | Route harness through turn signal mount. a. Right: See Figure 3. Route turn signal harness (1) through turn signal mount and exit past the mounting boss (2). b. Left: See Figure 4. Route turn signal (1) and license plate (2) harnesses through turn signal mount and exit past the mounting boss (3). | |
4. | See Figure 5. Install turn signal backplate (7) and flat head hex socket screws (6) to turn signal mount (1). Tighten. Torque: 0.7–0.79 N·m (6–7 in-lbs) | |
5. | Route turn signal harness through hole of fender support (9). | |
6. | Install turn signal mount assembly. NOTE
a. Install turn signal mount assembly (1) to fender support (9). b. Install flange locknut (8) and screw (2) and washer (5) if required on models listed above. Tighten. Torque: 34–37 N·m (25–27 ft-lbs) | |
7. | Route harness through fender support. a. Right: See Figure 6. Using wire retention pads (2), route turn signal harness (1) through fender support (3). b. Left: See Figure 7. Using wire retention pads (1), route turn signal and license plate harnesses (2) through fender support (3). | |
8. | Remove threadlocker from Original Equipment (OE) screws (2,4) and mounting hole threads before applying threadlocker to screw threads. Refer to CLEANING FASTENER THREADS. | |
9. | See Figure 8. Apply one or two drops of threadlocker to screws (4).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
10. | See Figure 8. Install fender support (1), washers (3) and screws (4). a. Tighten. Torque: 41–47 N·m (30–35 ft-lbs) b. Loosen screws (4) and re-tighten. Torque: 52–57 N·m (38–42 ft-lbs) | |
11. | Apply one or two drops of threadlocker to screws (2).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
12. | Install screws (2). Tighten. Torque: 28–37 N·m (21–27 ft-lbs) | |
13. | Repeat procedure for opposite side. | |
14. | See Figure 9. Install new turn signal jumpers (1). NOTE Vehicle connectors are colored coded:
a. Install one jumper harness from kit between end of turn signal harness (GREY) and main harness (GREY) at [C19]. b. Install one jumper harness from kit between end of turn signal harness (BLACK) and main harness (BLACK) at [C18]. |
1 | Access hole |
1 | Turn signal harness |
2 | Mounting boss |
1 | Turn signal harness |
2 | License plate harness |
3 | Mounting boss |
1 | Turn signal mount |
2 | Screw, button head hex socket |
3 | Support, lamp mounting |
4 | Turn signal |
5 | Screw, Torx® button head, 5/16-18 x 1.875 |
6 | Screw, flat head hex socket |
7 | Turn signal backplate |
8 | Flange locknut |
9 | Fender support |
10 | Washer |
1 | Harness |
2 | Wire retention pad (3) |
3 | Fender support |
1 | Wire retention pad (3) |
2 | Harness (2) |
3 | Fender support |
4 | Cut and splice location for license plate harness |
1 | Fender support |
2 | Screw, long or short (2) |
3 | Washer (2) |
4 | Screw (2) |
1 | Jumper (2) |
2 | Cable strap |
1. | Locate license plate connector wires (black and violet) that were cut earlier. | |
2. | Using red and black wires from kit, cut wires to length required to reconnect the wires to the license plate lamp harness back together. | |
3. | Measure length of red and black wires including but splices and add two inches. | |
4. | Cut conduit from kit to length and slip over wires before applying butt splices. a. Position conduit away from butt joints while completing splice joints. | |
5. | Use butt splices to patch black to black wires, violet to red wires. | |
6. | Follow instructions in service manual to perform splice connector repair. | |
7. | Slide conduit over entire red and black wires as well as butt splices. | |
8. | Secure both ends of conduit with cable straps. | |
9. | See Figure 9. Install cable straps. Note that cable straps should be over the sheath area or wrap wires with electrical tape. |
1. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |
2. | Install main fuse. See service manual. | |
3. | Test functions of brake lights, running lights, turn signals and license plate illumination after wiring is connected. |