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Chrome Upper Belt Guard Kit
J019842006-09-13
GENERAL
Kit Number
60469-01, 60495-04, 60837-07, 60469-01A
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
NOTE
A Service Manual for your model motorcycle is available from a Harley-Davidson Dealer.
Kit Contents
Table 1. Kit Contents
Description (Quantity)
Part Number
Guard, chrome upper
Not Sold Separately
Locknut
7433M
INSTALLATION
NOTE
When performing the following step, it is not necessary to completely remove the shock mount bolt, back the bolt out only until it is flush with the swingarm.
1. See Figure 1. Loosen the left rear shock mount bolt (1) and back it out until the threaded portion of the bolt is flush with the swingarm.
1Shock mounting bolt (left side)
2Belt guard
Figure 1. Loosen Shock Mounting Bolt
2. Pull the belt guard (2) straight back toward the rear of the bike to remove the guard from upper and lower grommets. See Figure 2. It may be necessary to work the guard up and down slightly to dislodge it from the upper (1) and lower (2) grommets. Remove the belt guard and discard.
1Upper grommet mount
2Lower grommet mount
3Front belt cover
Figure 2. Rubber Grommet Mount Locations
3. Obtain the chrome belt guard from kit. While making sure belt guard is over the belt, slide the guard straight in between the shock and sprocket and align cover just below front belt cover (3). The cutouts in the bracket should be lined up to engage with upper and lower grommets.
NOTE
When performing the following step, gently pull the guard in and out at the center; it should feel fairly tight even though the rear mounting bracket has not been secured.
4. See Figure 3. Firmly push the guard toward the front of the bike until the cutouts are secured by the grommets and the belt guard mounting bracket (1) hole lines up with the shock bolt.
1Belt guard mounting bracket
2Locknut
Figure 3. Install Locknut to Shock Mount Bolt
5. Obtain the locknut (2) from kit and install to shock bolt threads securing the belt guard mounting bracket to the swingarm and shock mount.
6. Tighten the shock mounting bolt to 41-68 Nm (35.4-50.2 ft-lbs).
7. Verify clearance between beltguard and sprocket. If required, adjust beltguard away from sprocket to prevent rubbing contact.