Chrome/Black Front Brake Fluid Reservoir Cover Kits
J037312014-09-26
GENERAL
Kit Number
45030-03D, 45078-96D
Models
Kits 45030-03D (black) and 45078-96D (chrome) are installed on the front brake master cylinder on all 1996 to 2004 Touring, 1996 to 2003 XL, 1996-2005 Dyna, 1996-2005 Softail, and 2002-2005 VRSC model motorcycles.
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
INSTALLATION
NOTICE
Do not allow dirt or debris to enter the master cylinder reservoir. Dirt or debris in the reservoir can cause improper operation and equipment damage. (00205c)
| 1. | Clean front master cylinder cover. Remove two screws that hold the cover in place. Remove cover assembly. | |
| 2. | See Figure 1 . Replace the original cover assembly with new cover assembly (2 or 4). NOTE The cover is labeled for DOT 5 silicone brake fluid. Install this cover on reservoirs filled only with DOT 5 silicone brake fluid. Do not mix grades of brake fluid as they are not compatible and could cause equipment damage. | |
| 3. | Put new cover and gasket in position. | |
| 4. | Install new cover screws. Black Cover screws: Tighten the two screws evenly and securely to 0.7–0.9 N·m (6–8 in-lbs). Chrome Cover screws: Tighten the two screws evenly and securely to 1.3–1.7 N·m (12–15 in-lbs). |
SERVICE PARTS
Figure 1. Service Parts: Master Cylinder Cover Kits
Table 1. Service Parts Table
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
Kit 45030-03D Black master cylinder cover kit | 1 | Screw, black (2) | 2590 |
2 | Cover, reservoir assembly | Not Sold Separately | |
Kit 45078-96D Chrome master cylinder cover kit | 3 | Screw, chrome (2) | 2573 |
4 | Cover, reservoir assembly | Not Sold Separately |