SHIFTER SHAFT COVER WITH INSERT
J039812006-01-04
GENERAL
Kit Number
35495-06
Models
This kit fits 2000 and later FL Softails equipped with Heel/Toe Shift Lever.
NOTE
Installation of this kits requires permanent removal of the heel shift lever.
INSTALLATION
| 1 | Shifter shaft |
| 2 | Inner cover |
| 3 | Toe shifter lever |
| 4 | Outer cover |
| 5 | Set screw (for outer cover) |
| 6 | Set screw (for inner cover) |
| 7 | Casting |
Figure 1. Shifter Shaft Covers
| 1. | See Figure 1. Remove the stock heel shift lever and toe shift lever (3) from the gear shifter shaft (1). | |
| 2. | Install the set screw (6) into the inner gear shifter shaft cover (2). | |
| 3. | Install inner gear shifter shaft cover with installed set screw over the casting (7) in-board of the shifter shaft (1). | |
| 4. | Tighten the set screw until light contact is made with the casting. Do not overtighten. | |
| 5. | Re-install toe shift lever on the gear shifter shaft. Tighten the shifter retaining screw to 24–30 N·m (18–22 ft-lbs). | |
| 6. | Install the set screw (5) into the outer gear shifter cover (4). | |
| 7. | Install outer gear shifter shaft cover with installed set screw over the end of the gear shifter shaft (1). | |
| 8. | Loosen the set screw slightly to allow the gear shifter shaft cover to rotate. Rotate the cover until the set screw faces down, then tighten the set screw. |
SERVICE PARTS
Figure 2. Service Parts: Shifter Shaft Covers
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Cover, inner shaft | Not Sold Separately |
2 | Set screw, cup point, 8-32 x 0.125 inch | Not Sold Separately |
3 | Cover, outer shaft | Not Sold Separately |
4 | Set screw, cup point, #10-24 x 0.188 inch | Not Sold Separately |
NOTE
Service Items #3 and #4 can be purchased as Kit Number 35471-05.