1 | Compensator bowl |
2 | Isolator |
3 | Rib slot |
4 | Gap |
5 | Torque pattern |
1. | Follow the instructions for Bearing Installation in the BEARING REPLACEMENT section of this Instruction Sheet and press the bearing into the sprocket. | |
2. | See Figure 1. Install six isolators into the compensator bowl as follows: a. Lubricate each isolator with 50/50 mix of isopropyl alcohol and water. Do not use a petroleum based lubricant. b. Push each isolator into bowl, so that strap engages slot in rib. c. Verify that each isolator (2) bottoms in bowl (1) and that each segment is square and flush against side walls of rib (3). | |
3. | With the concave side out, align holes in bowl with those in wheel hub and start five hex screws (with captive washers). | |
4. | See Figure 1. Alternately tighten screws according to the torque pattern (5) shown to 88 N·m (65 ft-lbs). | |
5. | See Figure 7. Place the inner spacer (thick) (5) from the kit into compensator bowl bore. | |
6. | Using a 50/50 mix of isopropyl alcohol and water, lubricate sides of each isolator where contact occurs with sprocket lugs. | |
7. | See Figure 1. Aligning lugs on inboard side of sprocket with gaps (4) between isolators, push sprocket onto bowl. Ensure that the lugs of the sprocket seat properly and fully between the isolators in the compensator bowl. | |
8. | Refer to the appropriate Service Manual and install the rear wheel assembly with the following exceptions: a. See Figure 7. Install the outer (thin) spacer (6) when installing the wheel assembly. b. Tighten the axle nut to specification, then loosen and tighten to specification again. Verify that the tip of the bowl does not contact the sprocket inside face. A small gap should be seen. | |
9. | Refer to the appropriate Service Manual and install the Maxi fuse or connect the negative (-) battery cable. |
1 | Base |
2 | Sleeve |
3 | Driver |
1 | Base |
2 | Sleeve |
1 | Sprocket |
2 | Bearing inner race |
3 | Driver |
1 | Base |
2 | Sleeve |
1 | Sprocket |
2 | Bearing outer race |
3 | Driver |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Sprocket, final drive (black) | 40265-08 |
2 | Bowl | 40560-05 |
3 | Bearing | 40670-06 |
4 | Isolator, rubber | 40278-08 |
5 | Spacer, inner | 11846 |
6 | Spacer, outer | 11844 |
7 | Hex screw with washer (5) | 3814 |
8 | Gauge screw, 7/16-14 x 1-1/2 | Not Sold Separately |