SCREAMIN' EAGLE STREET PERFORMANCE TOURING ENDCAP MUFFLER KIT
J045542007-12-14
GENERAL
Kit Number
80611-09
Models
For the most up-to-date model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Kit Contents
See Figure 1 and Table 1.
NOTE
This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances.
Installation
1. See Figure 1. Slide the three clip nuts (4) onto the bosses of the inner sleeve (1).
2. Align the inner sleeve to the back of the muffler with the drain hole (A) down. Install the four socket head cap screws (3) and tighten in a cross pattern to 9.3–9.7 N·m (82–86 in-lbs).
NOTE
Failing to tighten the screws in a cross pattern may cause a gap between the endcap and muffler.
3. Slide the outer sleeve (2) over the inner sleeve aligning the mounting holes and the drain holes.
4. Install the three flat head screws (5) and tighten screws securely.
NOTE
The three flat head screws (5) in the end caps can be removed for cleaning.
5. Repeat for opposite side.
NOTICE
Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a)
6. Wipe muffler clean of all fingerprints. Oil from hands will burn permanently into chrome finish.
SERVICE PARTS
Figure 1. Service Parts: Touring Endcap Muffler Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Inner sleeve
Not Sold Separately
2
Outer sleeve
Not Sold Separately
3
Screw, socket head 1/4-20 x 0.5 inch (8)
9493
4
Clip nut (6)
8146
5
Screw, flat head 1/4-20 x 0.63 inch (6)
2225
A
Drain hole (2)