1 | Fender support bolt (discard) |
1 | Footrest support mounting bolt |
2 | Footrest support bracket assembly |
1 | Bolt |
2 | Exhaust system |
3 | Support bracket |
1 | Rear muffler bracket bolts |
1. | See Figure 7. Install upper screw (7) in the fender support. Tighten screw finger-tight. | |||||||||||||||||
2. | Install the lower screw (4 or 5) with the saddlebag guard, washer (9) and locknut (6) inside the frame. Tighten screw finger-tight. | |||||||||||||||||
3. | Tighten the upper screw to 41 N·m (30 ft-lbs). | |||||||||||||||||
4. | Tighten the lower screw to 54 N·m (40 ft-lbs). Tighten nut to 41 N·m (30 ft-lbs). | |||||||||||||||||
5. | 2005 - 2006 Models: a. Loosely install the exhaust header bolts. b. See Figure 4. Loosely install two rear muffler bracket bolts (1). c. See Figure 3. Loosely install bolt securing exhaust system (2) to support bracket (3). d. Tighten exhaust header bolts following the instructions in the appropriate Service Manual. e. Tighten support bracket bolt and rear muffler bracket bolts following the instructions in the appropriate Service Manual. f. Tighten exhaust shields following the instructions in the appropriate Service Manual. | |||||||||||||||||
6. | Install saddlebag (if removed) following the instructions in the appropriate Service Manual or Instruction Sheet. |
Figure 5. Install Saddlebag Guard - Right Side Shown (2005 Models)
Figure 6. Install Saddlebag Guard - Right Side Shown (2007-Later Models) |
1. | Loosely install upper screw (7) through the saddlebag guard and the fender support. NOTE Spacer (8) must be installed with the chamfer facing out. | |
2. | See Figure 7. For 2005-2006 Models: Install lower screw (3) through the saddlebag guard, saddlebag guard spacer (8), footpeg support and the frame. Tighten to 41 N·m (30 ft-lbs). For 2007 and later Models: Install lower screw (10) through the saddlebag guard, footpeg support and the frame. Tighten to 41 N·m (30 ft-lbs). | |
3. | Tighten upper screw to 41 N·m (30 ft-lbs). NOTE If installing Saddlebag Kit (part number 53015-05B) the lower left saddlebag support may be attached by installing it over the guard's lower screw and tightening the flange nut (supplied in the kit) per the instructions in the Saddlebag Kit Instruction Sheet. | |
4. | Install saddlebag (if removed) following the instructions in the appropriate Service Manual or Instruction Sheet. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Saddlebag guard, right | 49361-08 |
2 | Saddlebag guard, left | 49362-08 |
3 | Screw, button head (2005-2006 models only) | 4154 |
4 | Screw, TORX 3/8-16 x 1.75 in. (2005-2006 models only) | 4896 |
5 | Screw, button head TORX, 0.375-16 x 1.5 in. (2007 and later models only) | 9460 |
6 | Locknut, nylon insert | 7778 |
7 | Screw, button head TORX, 0.375-16 x 1.5 in. (2) | 9460 |
8 | Spacer (for 2005-2006 models only) | 11859 |
9 | Washer, 3/8 in. | 94067-90T |
10 | Screw, button head TORX (2007 and later models only) | 4203 |
Items mentioned in text, but not included in kit: | ||
A | Flange nut (from Saddlebag Kit part number 53015-05B) |