SPRING SEAT HARDWARE KIT
J047002008-04-07
GENERAL
Kit Number
51902-09
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
A spring seat is available for separate purchase. See the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 5 and Table 1.
REMOVAL
Remove stock seat following the instructions in the appropriate Service Manual.
INSTALLATION
Install Seat
1. See Figure 5. On a workbench, insert pivot bushing (11) into frame mounting pivot bracket (19). Install two bushings (15) into the ends of the frame mounting pivot.
2. Install frame pivot mounting bracket (19) to frame with screws (1) in mounting holes ( Figure 1 , item 3). Tighten to 10–12 N·m (90–110 in-lbs).
3. Remove rear tail lamp connector ( Figure 1 , item 2) from T-stud. Disconnect connector halves.
4. Remove all T-studs from the fuse block bracket with a side cutter or equivalent tool.
5. Install spring seat support (20) to the bottom of the seat with two bolts (4). Tighten finger-tight.
6. Install seat hinge (14) to seat bottom with bolt (7), washer (9) and locknut (10). Tighten to 27–34 N·m (20–25 ft-lbs).
7. On a workbench, install springs (16) to spring seat support bracket (20) with screws (3) and washers (8). Tighten to 19–22 N·m (14–16 ft-lbs). Install spring bushings (12).
8. Install spring base seat bracket (18) to the fuse block bracket with screws (6). Tighten to 11–14 N·m (96–120 in-lbs).
9. Connect the rear tail lamp connector halves and install the connector onto the T-stud.
10. Install frame fairing (17) to the frame with screw (2) in mounting hole ( Figure 1 , item 1). Ensure the front tang is engaged under the frame mount pivot bracket.
11. Align seat hinge (14) with pivot mounting bracket.
12. Insert screw (5) and washer (9) into seat hinge from the right side of vehicle. Tighten to 19–21.7 N·m (14–16 ft-lbs).
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
13. See Figure 2. Align the bushings on the seat springs (1) with the seat mounting pins (2). Push rear of seat down firmly to engage the seat spring mounting pins.
1Frame fairing mounting hole
2Rear tail lamp connector
3Frame pivot mounting bracket hole (2)
Figure 1. Install Spring Seat
1Seat spring (2)
2Seat spring mounting pin (2)
Figure 2. Seat Springs and Mounting Pins
Adjusting Seat Position
NOTE
Seat position may be adjusted forward or rearward for rider comfort.
1. Remove the seat.
2. See Figure 3. Remove the nut (2) from the seat hinge (1).
3. Remove the bolts (5) from the seat spring support bracket (4).
NOTE
See Figure 4. The seat hinge and seat spring support bracket must be installed in the same position (forward or rearward configuration) for the seat to fit properly on the vehicle.
4. See Figure 4. Position Seat in Forward Configuration:Position Seat in Rearward Configuration:
a. Install hinge with the front tab (2) in the slot.
b. Install the seat spring support bracket with springs toward the rear of seat (3).
c. Install hinge with the rear tab (5) in the slot.
d. Install the seat spring support bracket with springs toward the front of seat (6).
5. See Figure 3. Install nut (2) on seat hinge (1) and tighten to 27.1–33.9 N·m (20–25 ft-lbs).
6. Install screws (5) for seat spring support bracket (4). Tighten to 20.3–27.1 N·m (15–20 ft-lbs).
7. Install the seat following steps in the Install Seat section.
1Seat hinge
2Nut
3Adjustment slot
4Seat spring support bracket
5Bolt (2)
Figure 3. Seat Adjustment
1Forward seat configuration
2Seat hinge, front tab in slot
3Seat spring support bracket, springs toward the rear
4Rearward seat configuration
5Seat hinge, rear tab in slot
6Seat spring support bracket, springs toward the front
Figure 4. Seat Configurations
SERVICE PARTS
Figure 5. Service Parts: Spring Seat Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Screw (2)
3061
2
Screw
3075
3
Screw (2)
3275
4
Bolt (2)
3487
5
Screw
3584
6
Screw (2)
3588
7
Bolt
5418
8
Washer (2)
6116
9
Washer (2)
6400HB
10
Locknut
7667
11
Bushing, pivot
9725
12
Bushing, spring (2)
11250
13
Seat assembly, solo
Purchased Separately
14
Hinge, seat
51482-08
15
Bushing (2)
52253-08
16
Spring, seat (2)
52254-08
17
Fairing, frame
52257-08
18
Bracket, spring base seat
52258-08
19
Bracket, frame mounting pivot
52264-08
20
Bracket, spring seat support
52330-08