WHEEL CENTER COVER KIT
J047362022-08-09
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
83841-09, 40900044, 42500015 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Wheel Center Cover Kit
Table 2. Kit Contents: Wheel Center Cover Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 2 | Hub cap kit | Not sold separately | Kit 83841-09 |
| 2 | 2 | Hub cap kit | Not sold separately | Kit 42500015 |
| 3 | 2 | Hub cap ring | 83663-11 | Kit 40900044 |
| 4 | 2 | Hub cap kit | Not sold separately | Kit 40900044 |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Set parking brake. See owner's manual. | |
| 2. | Remove seat. See service manual. | |
| 3. | Remove main fuse. See service manual. |
KIT 40900044
| 1. | See Figure 1. Remove adhesive backing from hub cap ring (3). | |
| 2. | Install hub cap ring (3) to hub cap (4). |
Wheel With Center Cap
NOTE
- Do not place jack under axle for tire removal.
- Always check lug nut torque within Distance: 500–1,000 mi (805–1,610 km) after wheel installation.
| 1. | See Figure 2. Loosen four lug nuts (2). | |
| 2. | Position jack and lift vehicle. See service manual. | |
| 3. | Remove lug nuts (2) and wheel. | |
| 4. | Remove and discard screw (5), washer (4), backplate (3) and center cap (1). | |
| 5. | Install wheel. a. Install lug nuts (2) in a cross-wise pattern. Do Not Tighten Completely. b. Lower vehicle and remove jack. c. Tighten lug nuts (2) in a cross-wise pattern. Torque: 122–135.5 N·m (90–100 ft-lbs) | |
| 6. | Using palm of hand, press new hub cap into center hole of wheel until it seats and latches to wheel. |
Wheel With Hub Cap
| 1. | See Figure 2. Locate access slot on diameter of hub cap (6). | |
| 2. | Using appropriate tool remove hub cap (6). | |
| 3. | Using palm of hand, press new hub cap into center hole of wheel until it seats and latches to wheel. |
| 1 | Center cap |
| 2 | Lug nut (4) |
| 3 | Backplate |
| 4 | Washer |
| 5 | Screw |
| 6 | Hub cap |
Figure 2. Wheel Cap Assemblies
COMPLETE
| 1. | Install main fuse. See service manual. | |
| 2. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. |