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DYNA MODEL EXHAUST SHIELDS
J049042011-02-22
GENERAL
Kit Number
80821-10, 64900127
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
See Figure 2 and Table 1.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
A service manual for the year and model motorcycle is available from a Harley-Davidson dealer.
INSTALLATION
Remove Original Equipment (OE) Exhaust Shields
WARNING
Avoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a)
  1. Allow the motorcycle to cool.
  2. Note the position of the OE clamp screws securing the exhaust shields to the exhaust pipes.
    3. NOTE
    The clamp screws are positioned on either side of the exhaust pipe for clearance.
  3. See Figure 1. Open the band clamps (1) and spread the bands to remove the exhaust shields (2) from the exhaust.
  4. Remove the clamps from the exhaust shields and save for installation.
Install Exhaust Shields
1. Install the OE clamps to the new exhaust shields.
2. See Figure 2. Spread the band around the exhaust pipes and push the end of the bands to engage the clamp screws. Tighten to hold the exhaust shields in place.
3. Adjust the shields and band clamps to access clamp screws and to avoid contact with other components.
NOTICE
Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a)
4. Tighten the clamp screws.
1Exhaust shield clamp
2Exhaust shield
Figure 1. Exhaust Shield Clamp and Exhaust Shield
SERVICE PARTS
Figure 2. Service Parts: Dyna Model Exhaust Shields
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Exhaust shield, front
Not Sold Separately
2
Exhaust shield, rear
Not Sold Separately