1 | Ridge |
2 | Tab (3) |
3 | Flow hole (2) |
1 | Adapter |
1. | Align the holes and install the gasket (15) on the backplate. | |
2. | See Figure 3. Install the new O-rings (1) in the grooves around the breather screw holes on the induction module side of the backplate (2). | |
3. | Align the holes in the induction module cover with the holes in the backplate. | |
4. | Apply a small amount of threadlocker (purchased separately) to the backplate mounting screw (5) threads. Insert the screws through the backplate and induction module cover then install the screws into the induction module until the screw threads are engaged. DO NOT tighten completely at this time.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
5. | Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal amount of threadlocker to the breather screw threads and the mating tapped holes in the cylinder head, then install the screws into the cylinder head. DO NOT tighten completely at this time. | |
6. | Alternately secure the two breather screws. Tighten. Torque: 29.8–32.5 N·m (22–24 ft-lbs) screw | |
7. | Lubricate the O-rings (3) with clean engine oil or white lithium grease. Install the O-rings onto the breather plugs. Press the breather plugs into the breather screw cavities. | |
8. | Secure the three backplate mounting screws (5). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) screw | |
9. | For models equipped with 50 mm induction module: See Figure 1. The outside of the outer half of the plastic adapter (item 6 in Figure 3 ) is marked "This side out - 50 mm only." The inner half is indexed with three tabs (2) and two breather flow holes (3). Insert the indexed side into the backplate, aligning the tabs and flow holes with the flow holes in the backplate. Check that the adapter is fully seated and oriented correctly with the markings visible. See Figure 2. When installed correctly, the adapter is flush on the induction module side of the backplate. | |
10. | See Figure 3. Place the gasket (7) against the opposite side of the flange. | |
11. | Align the holes in the gasket with the cover adapter (8). | |
12. | Apply a small amount of threadlocker to the threads of the three flat head screws (10). | |
13. | Secure the cover adapter to the air cleaner backplate and tighten the screws. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) adapter screws | |
14. | Insert the faceplate (11) inside the cover (12) and place the filter element (9) against the faceplate. | |
15. | While holding all three together, align to the cover adapter and secure with socket head screws (13). Tighten. For best appearance, align so the Bar & Shield logo is horizontal. Torque: 6.2–6.8 N·m (55–60 in-lbs) screws NOTE Riding a motorcycle equipped with an exposed oiled air filter under rainy conditions IS NOT RECOMMENDED. | |
WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
16. | Refer to the service manual and follow the instructions given to connect the battery cables, positive (+) cable first, and install the seat. | |
17. | If removing the OE intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Touring/Trike: Inner primary topside, or side cover b. Softail: Right side lower fender |
1. | Inspect the air filter element every 8,000 Km (5,000 mi), or more often under dusty conditions. NOTE The use of cleaning, drying or oiling methods or products other than those shown will damage the filter and void the manufacturer's warranty. K&N® Air Filter Cleaner is available from a Harley-Davidson dealer, either alone (1 qt./0.95 L sprayer bottle, 99883-88T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service Kit (99850-92T). K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone (12.25 oz/ 347 gram aerosol can, 99882-88T) or a 6.5 oz/ 184 gram aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media twenty minutes after oiling, clean and oil the filter element again. | |
2. | To clean the element: a. Tap the element to dislodge any loose dirt, then gently brush with a soft bristle brush. b. Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes, OR roll or soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. c. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water. d. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying. e. After the filter media is completely dry, EITHER spray air filter oil along each pleat, once only, holding the spray nozzle approximately 3 inches (76 mm) away from the media, OR carefully use a squeeze bottle to deposit oil along each pleat, once only. Let the oil absorb into the filter media for twenty
minutes before proceeding. After twenty minutes, inspect the filter media, and carefully apply oil to any remaining visible white spots on the filter media, and allow to absorb. | |
3. | Install the air filter element, faceplate and cover onto the adapter. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) band clamp |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | O-ring (2) | 11292 |
2 | Backplate, machined, black | 28887-09 |
3 | O-ring, breather plug (4) | 10925 |
4 | Plug (2) | 29830-05A |
5 | Screw, button head (3) | 926 |
6 | Adapter, 58 mm to 50 mm | 29395-08A |
7 | Gasket | 29780-08A |
8 | Air cleaner cover adapter | Not Sold Separately |
9 | Air filter element | 29400109 |
10 | Screw, flat head (3) | 2986 |
11 | Faceplate | 61300195 |
12 | Air cleaner cover | Not Sold Separately |
13 | Screw, socket head (9) | 94310-91TS |
14 | Emblem | 14100424 |
15 | Gasket | 29241-08 |
Items mentioned in text, but not included in kit: | ||
A | OE breather screw (2) - available for separate purchase | 29465-08 |
B | Induction module bracket (remove and discard) |