DETACHABLE SOLO TOUR-PAK MOUNTING RACK
J058062016-11-09
GENERAL
Kit Number
53000225
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Proper installation of this kit requires the purchase and installation of a Docking Kit (Part No. 52300131).
Separate purchase of other parts or accessories may be required for proper installation of this Detachable Tour-Pak® Rack Kit on this model motorcycle. See the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only) for a list of required parts or accessories for this model.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
INSTALLATION
Tour-Pak Rack Installation
| 1. | Install docking point kit (Part No. 52300131) per the instructions in that kit. | |
| 2. | See Figure 2. Install Tour-Pak rack (1) to mounting studs (A) of Tour-Pak (D). Secure with washers (3) and nuts (2). | |
| 3. | The mounting holes of the Tour-Pak rack are slotted. Adjust the position of the Tour-Pak (D) on the Tour-Pak rack (1). | |
| 4. | Tighten nuts (2). Torque: 13.5 N·m (120 in-lbs) Nut |
Tour-Pak and Rack Installation
| 1. | See Figure 2. Stand behind the motorcycle. Place the front Tour-Pak rack notches, with bushings (4) in place, onto the upper shock absorber mounts (B). Make sure the notches seat fully into the shock mounts. | |
| 2. | Position rotary latches (6) over front docking points (C). Verify rack (1) sides and latches fit into rear docking points. NOTE * If interference is encountered at the shock absorber mounts: Remove the right side shock absorber. See the service manual. Reinstall the shock absorber in the rod down position. See Figure 1. This will allow the necessary clearance for Tour-Pak rack installation. If fitment issues continue, contact a Harley-Davidson dealer for assistance. | |
| 3. | Push down the rear of the rack. Push the latch lever forward until it "clicks" into place. If the latch does not close easily, do not force. Check the rack alignment. | |
| 4. | Connect all Tour-Pak harnesses and wiring. NOTE After installing Tour-Pak rack, verify that Tour-Pak and rack are secure. Front and rear docking points must be fully engaged. |
Figure 1. Shock Absorber Orientation with P&A Detachables
Tour-Pak and Rack Removal
- With the ignition turned off, disconnect any harness and wiring connected to the Tour-Pak.
- Press the release button (E) on each latch. Pull latch away from docking point.
- Lift the rear of the Tour-Pak rack up.
- Pull the Tour-Pak and rack out of the shock mounts.
SERVICE PARTS
Figure 2. Service Parts, Detachable Solo Tour-Pak Rack
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Solo Tour-Pak rack | Not sold separately |
2 | Nut, flange locking (4) | 7716 |
3 | Washer (4) | 6703 |
4 | Bushing, docking point (2) | 52682-09 |
5 | Splined stud (2) | Not sold separately |
6 | Detachable latch kit, right side (includes items 7-9) | 53508-95 |
Detachable latch kit, left side (includes items 7-9) | 53509-95 | |
7 | __ Spring washer | 6828 |
8 | __ Flat washer | 6827 |
9 | __ Screw, button head | 2957 |
Items mentioned in text, but not included in kit: | ||
A | Mounting stud | |
B | Shock mount | |
C | Front docking point | |
D | Tour-Pak | |
E | Release button | |