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SPEAKER ENCLOSURE KIT
J058642013-06-24
GENERAL
Kit Number
76000505
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
NOTE
A speaker software flash must be performed on the radio installed on the motorcycle at the dealer before the speakers will function.
Separate purchase of a King Tour-Pak® is required for this installation. See a Harley-Davidson dealer for availability of color-matched Tour-Paks and additional items that may be required when mounting the Tour-Pak to your vehicle.
Separate purchase of rear speakers is required for installation of this kit. See a Harley-Davidson dealer for additional information.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 3 and Table 1.
REMOVAL
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
WARNING
To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00275a)
WARNING
Gasoline can drain from the fuel line when disconnected from fuel tank. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00260a)
  1. See the service manual and follow the instructions to remove:
    1. Main fuse
    2. Tour-Pak
    3. Seat
    4. Outer fairing and fuel tank (depending on radio, amplifier and speaker configuration)
    2. NOTE
    Depending on radio, amplifier and speaker configuration, wiring may already be in place and routed under the fuel tank.
INSTALLATION
1. See Figure 1. Apply masking tape to the speaker mounting areas (1).
2. Align the speaker enclosure with the Tour-Pak so the upper edge is below the lip of the Tour-Pak and the outer edge is aligned with the Tour-Pak.
3. Use a grease pen to mark the speaker pod holes onto the masking tape.
4. Repeat Steps 3 and 4 for other speaker enclosure.
5. Check measurements of hole markings against approximate dimensions in Figure 2. Verify that 2.5 inch (63.5 mm) hole will not break through the outboard corner of Tour-Pak. Adjust hole markings if necessary.
6. Drill a small pilot hole in each of the hole locations.
7. Cut large hole with a 2.5 in (63.5 mm) hole saw.
8. Drill 5/16 in diameter holes for screws.
9. See Figure 3. Install six jack nuts (6) into speaker enclosures.
10. Install gaskets (12) on speaker enclosures and insert brackets (13, 14).
NOTE
If screws (5) do not have a lockpatch, apply LOCTITE® 243 THREADLOCKER AND SEALANT - BLUE to threads.
11. Install screws and washers (5, 7) from inside Tour-Pak into jack nuts. Tighten screws to 2.26–2.82 N·m (20–25 in-lbs).
12. Install grommets (8).
13. Install Tour-Pak following instructions in service manual.
14. Insert spade terminal ends of harness (2) into bottom of speaker enclosure:
  • LBE and LBE/BK wires to left speaker enclosure
  • LBE/O and LBE/GY wires to the right speaker enclosure
1Masking tape
Figure 1. Speaker Enclosure Mounting Locations
122.95 in (582.93 mm)
221.75 in (552.45 mm)
320.50 in (520.70 mm)
417.50 in (445.50 mm)
521.00 in (533.40 mm)
61.57 in (39.88 mm)
73.42 in (86.87 mm)
Figure 2. Hole Location Reference Dimensions (Approximate)
  1. Route 4-way Molex end under seat. Connect as follows:
  • Vehicles with Speaker Expansion Kit: Connect the 4-way Molex of harness (2) to connector [297] of the speaker expansion kit harness.
  • Vehicles with Radio, No Amplifier: Connect harness (10) to connector [162] on top of radio.
  • Vehicles with Fairing Amp Only: If not installed with fairing amplifier, connect harness (10) to connector [313] of fairing amplifier harness on top of radio. Connect pin side to socket side of harness (2). If harness (10) has been installed previously, discard harness (10) from this kit.
FINAL ASSEMBLY
WARNING
Be sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a)
  • Be sure wires do not pull tight when handlebars are turned fully to the left or right fork stops.
1. Secure harness with cable straps (11).
2. Install well nuts (1).
3. Connect spade terminals to speakers (purchased separately).
4. Install speakers and grilles with screws (9). Tighten screws to 1.35–2.03 N·m (12–18 in-lbs).
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
5. See service manual and install the following:
a. Seat
b. Outer fairing (if removed)
c. Fuel tank (if removed)
d. Main fuse
6. Perform software update.
SERVICE PARTS
Figure 3. Service Parts: Speaker Enclosure Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Well nut (8)
5210
2
Speaker harness
Not Sold Separately
3
Speaker enclosure, left
Not Sold Separately
4
Speaker enclosure, right
Not Sold Separately
5
Screw (6)
3910
6
Jack nut (6)
5211
7
Washer
6703
8
Grommet (2)
11486
9
Screw (8)
10200105
10
Jumper harness
Not Sold Separately
11
Cable strap (6)
10006
12
Gasket (2)
76000174
13
Mounting bracket, left
Not Sold Separately
14
Mounting bracket, right
Not Sold Separately
Items shown but not included in kit:
A
Power outlet (optional)