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RIDER HEADSET CONNECTOR KIT
J058702017-10-26
GENERAL
Kit Number
69200865
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 3 and Table 1.
REMOVAL
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Refer to the service manual and remove the following:
    1. Main fuse.
    2. Outer fairing.
    3. Seat.
    4. Fuel tank and console.
    5. Inner fairing cap.
    6. Wire trough cover.
INSTALLATION
NOTE
See Figure 1. Location of connectors (1 and 2) may be different if amplifier is installed.
1. See Figure 1. Install ring terminal end of ground wire ( Figure 3 , item 7) to ground wire lug (17) with screw ( Figure 3 , item 8).
2. Remove seal pin from cavity 12 of P&A connector [280] (2).
a. MY18 and Touring models: Remove wire from cavity 12 of P&A connector [280] (2).
b. Apply electrical tape to exposed pin on removed wire.
3. Install the pin end of the ground wire into cavity 12 of P&A connector [280].
4. Connect the rider headset harness ( Figure 3 , item 1) to the P&A connector (2).
5. Route the harness through the left side of the fairing (near the steering head) and into the left side of the wire trough.
6. Exit the wire trough at the left side opening.
7. Route the harness up the left side of the frame tube about 15.2 cm (6.0 in) past the lower console mount fastener.
8. Check the harness length before installing the fuel tank.
9. Install the fuel tank according to service manual instructions.
10. See Figure 2. Clean the clip mounting area with a mixture of 50 to 70% isopropyl alcohol and 30 to 50% distilled water. Allow to dry thoroughly. The adhesive clip will be secured to the lower portion of the fuel tank, so it will be covered by the seat.
a. Install the clip (4) on the wire harness. Do not remove the adhesive backer at this time.
b. Install the narrow end of the headset bracket (3) between the console molding strip and the console at the lower left corner of the console as shown.
c. Trim the adhesive patch (5) to the shape of the back of the headset plug (2), remove one side of backer and apply to the back of the connector plug to protect the tank from scuffing. Trim the adhesive patch to a 12 x 6 mm (1/2 x 1/4 in) rectangle. Remove one side of the backer and apply to the underside of the bracket as shown.
d. Position the headset connector facing up and use the wider end of the bracket to secure the flat portion of the headset connector as shown.
e. Remove the backer from the other side of the patches to secure the bracket to the connector and connector to the fuel tank.
f. Install the adhesive back clip (4) as shown. Remove the adhesive backing from the clip and install the clip onto the fuel tank where it will be covered by the seat.
NOTE
Allow AT LEAST 24 hours after applying the clip before exposing the area to vigorous washing, strong water spray or extreme weather.
11. Install the weather cap assembly on the rider headset connector by installing the locking ring inside the flip cap.
12. Secure all wiring with cable straps as needed. Check the motorcycle to verify that the wire harness does not interfere with the steering, suspension travel or any other moving parts of the motorcycle.
13. Refer to the service manual to install all the components removed in REMOVAL.
1CB connector
2P&A accessory
3Auxiliary audio input
4AM/FM radio antenna
5GPS antenna
6Left handlebar switches
7CB antenna
8Front fender tip lamp
9Main-to-fairing harness, left
10Heated hand grip power, if equipped (not visible)
11Run/stop switch
12Right handlebar switches (not visible)
13Main-to-fairing harness, right
14TGS
15Radio
16Power outlet
17Ground wire lug
Figure 1. Inner Fairing Harness Connectors
1Tank console
2Headset plug
3Headset bracket
4Adhesive clip
5Headset adhesive patches (2)
6Console rubber molding
Figure 2. Mounting Rider Headset Plug
OPERATION
Refer to the Boom! Box Infotainment System owner's manual for operation information.
SERVICE PARTS
Figure 3. Service Parts: Rider Headset Connector Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Rider headset harness
69200866
2
Cable strap (4)
10006
3
Bracket
77112-09
4
Foam tape
77125-09
5
Weather cap
76266-98A
6
Clip
10325
7
Ground wire
66000096
8
Screw, #8-32 x 0.25 in
3529