SCREAMIN' EAGLE PERFORMANCE AIR CLEANER KIT - BURST COLLECTION
J058742018-07-27
GENERAL
Kit Number
29400178
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
This kit requires the use of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) which is available from a Harley-Davidson dealer.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTICE
You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)
NOTE
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
Kit Contents
NOTE
Installation of this kit by an authorized Harley-Davidson dealer will not impact your limited vehicle warranty.
The kit is intended for High Performance applications only. This engine-related performance part is legal for sale or use in California on pollution controlled motor vehicles.
The Product Information Label contained in this kit is a requirement of the California Air Resource Board (CARB) emission regulation for all 2008 to 2012 model year Softail and Dyna models.
Place the label on the right side of the frame directly beneath the VIN sticker. This label is not required outside the state of California.
INSTALLATION
WARNINGDisconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
- Refer to the service manual and follow the instructions given to remove the seat. Save all seat mounting hardware. Disconnect both battery cables, negative battery cable first. Remove battery.
WARNINGWhen servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
Have a Harley-Davidson dealer recalibrate the ECM before air cleaner installation.
- Remove the air cleaner backplate following the instructions in the service manual. Retain the two breather screws (A) removed from the backplate (see Figure 1 ). The remaining parts can be discarded.
- Remove and discard the induction module bracket (B).
Air Cleaner Installation
NOTE
When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to all threaded fasteners (both male and female threads).
| 1. | Align the holes and install the gasket (14) on the backplate. | |
| 2. | See Figure 1. Install the new O-rings (1) in the grooves around the breather screw holes on the induction module side of the backplate (2). | |
| 3. | Align the holes in the induction module with the holes in the backplate. | |
| 4. | Apply a small amount of threadlocker (purchased separately) to the backplate mounting screw (5) threads. Insert the screws through the backplate and induction module cover then install the screws into the induction module until the screw threads are engaged. DO NOT tighten now. | |
| 5. | Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal amount of threadlocker to the breather screw threads and the mating tapped holes in the cylinder head. Install the screws into the cylinder head. DO NOT tighten now. | |
| 6. | Alternately secure the two breather screws. Tighten. Torque: 13.6–16.3 N·m (10–12 ft-lbs) screw | |
| 7. | Lubricate the O-rings (3) with clean engine oil or white lithium grease. Install the O-rings onto the breather plugs (4). Press the breather plugs into the breather screw cavities. | |
| 8. | Secure the three backplate mounting screws (5). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) screw | |
| 9. | See Figure 1. Place the gasket (6) against the opposite side of the flange. | |
| 10. | Align the holes in the gasket with the cover adapter (7). | |
| 11. | Apply a small amount of threadlocker to the threads of the three flat head screws (9). | |
| 12. | Secure the cover adapter to the air cleaner backplate and secure the screws. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) Adapter screws | |
| 13. | Insert the faceplate (10) inside the cover (11) and place the filter element (8) against the faceplate. | |
| 14. | While holding all three together, align to the cover adapter and secure with socket head screws (12). For best appearance, align so the Bar & Shield logo is horizontal. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) screws NOTE Install the rain sock over the air filter element in wet or rainy conditions to prevent water intrusion. | |
| WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) WARNINGAfter installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
| 15. | Refer to the service manual and follow the instructions given to connect the battery cables, positive (+) cable first. Install seat. | |
| 16. | If removing the Original Equipment (OE) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Softail: Right side lower fender b. Dyna: Right side swing arm. c. Touring/Trike: Inner primary topside or side cover. |
Air Filter Element Maintenance
| 1. | Inspect the air filter element every 8,000 Km (5,000 mi), or more often under dusty conditions. NOTE The use of cleaning, drying or oiling methods or products other than these shown damages the filter and void the manufacturer's warranty. K&N® Air Filter Cleaner is available from a Harley-Davidson dealer, either alone (1 qt./0.95 L sprayer bottle, 99883-88T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service Kit (99850-92T). K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone (12.25 oz/ 347 gram aerosol can, 99882-88T) or a 6.5 oz/ 184 gram aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again. | |
| 2. | To clean the element: a. Tap the element to dislodge any loose dirt. Gently brush with a soft bristle brush. b. Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes. Or, roll or soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. c. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water. d. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying. e. After the filter media is completely dry, EITHER spray air filter oil along each pleat, once only, holding the spray nozzle approximately 3 in (76 mm) away from the media, OR carefully use a squeeze bottle to deposit oil along each pleat, once only. Let the oil absorb into the filter media for 20
minutes before proceeding. After 20 minutes, inspect the filter media. Carefully apply oil to any remaining visible white spots on the filter media, and allow to absorb. | |
| 3. | Install the air filter element, faceplate and cover onto the adapter. Secure the screws. Tighten. |
SERVICE PARTS
Figure 1. Service Parts: Screamin' Eagle Performance Air Cleaner Kit
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | O-ring (2) | 11292 |
2 | Backplate, machined, black | 28889-09 |
3 | O-ring, breather plug (4) | 10925 |
4 | Plug (2) | 29830-05A |
5 | Screw, button head (3) | 926 |
6 | Gasket | 29593-05A |
7 | Air cleaner cover adapter | Not Sold Separately |
8 | Air filter element | 29400109 |
9 | Screw, flat head (3) | 2986 |
10 | Faceplate | 61300195 |
11 | Air cleaner cover | Not Sold Separately |
12 | Screw, socket head (9) | 94310-91TS |
13 | Emblem | 14100424 |
14 | Gasket | 29059-88A |
Items mentioned in text, but not included in kit: | ||
A | Original equipment breather screw (2) | 29465-08A |
B | Induction module bracket (remove and discard) | |