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BRAKE CALIPER KIT
J058862014-04-02
GENERAL
Kit Number
41300116
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
This kit is a direct replacement for the original equipment (OE) components, and installs in the same manner.
Installation Requirements
Fresh, uncontaminated hydraulic brake fluid from a sealed container is needed. Refer to the service manual for this year/model motorcycle to determine the correct brake fluid.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
WARNING
The rider's safety depends upon the correct installation of this kit. Dealer installation is required for vehicles equipped with ABS brakes. Proper installation of this kit requires the use of special tools available only through a Harley-Davidson Dealer. An improperly serviced brake system can adversely affect brake performance, which could result in death or serious injury. (00578b)
WARNING
When any hydraulic brake component, line or connection is loosened or replaced on an ABS motorcycle, Digital Technician II must be used during the brake bleeding procedure to verify all air is removed from the system. Failure to properly bleed the brake system could adversely affect braking, which could result in death or serious injury. (00585c)
Kit Contents
See Figure 1 and Table 1.
PREPARATION
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
NOTE
  • 2007- later vehicles WITH security siren: With security fob present, turn ignition switch ON. See the service manual. After system is disarmed, turn ignition switch OFF. IMMEDIATELY remove the main fuse.
  • 2006 vehicles WITH security siren: Disarm the siren with the key fob or security code. See the service manual. Remove the main fuse.
  • Vehicles WITHOUT security siren: See the service manual. Remove the main fuse.
INSTALLATION
WARNING
Contact with DOT 4 brake fluid can have serious health effects. Failure to wear proper skin and eye protection could result in death or serious injury.
  • If inhaled: Keep calm, remove to fresh air, seek medical attention.
  • If on skin: Remove contaminated clothing. Rinse skin immediately with plenty of water for 15-20 minutes. If irritation develops, seek medical attention.
  • If in eyes: Wash affected eyes for at least 15 minutes under running water with eye lids held open. If irritation develops, seek medical attention.
  • If swallowed: Rinse mouth and then drink plenty of water. Do not induce vomiting. Contact Poison Control. Immediate medical attention required.
  • See Safety Data Sheet (SDS) for more details available at sds.harley-davidson.com
(00240e)
NOTICE
DOT 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239c)
NOTE
If DOT 4 brake fluid contacts painted surfaces, IMMEDIATELY flush area with clear water.
Cover nearby motorcycle surfaces to protect against damage to the finish caused by spillage or splash of DOT 4 brake fluid.
WARNING
Replace brake line gaskets. Re-using original gaskets can cause brake failure and loss of vehicle control, which could result in death or serious injury. (00318a)
NOTICE
Remove brake line components carefully. Damage to seating surfaces can cause leakage. (00320a)
  1. See the service manual. Remove both front brake calipers.
  2. Install the new front brake calipers per service manual instructions.
COMPLETION
NOTE
Verify that the ignition key switch is in the OFF position before installing the main fuse.
  1. See the service manual. Install the main fuse.
WARNING
After servicing brakes and before moving motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00279a)
WARNING
After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
SERVICE PARTS
Figure 1. Service Parts, Brake Caliper Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Brake caliper kit, front (Red) (includes Items 2-8)
41300116
2
  • Caliper assembly, front brake, Red (left, includes Items 3-7)
  • Caliper assembly, front brake, Red (right, includes Items 3-7)
41300117
41300118
3
  • ... Pad pin kit (includes retainer clip)
42849-08
4
  • ... Spring, front brake pad anti-rattle
42852-06A
5
  • ... Caliper cover (screen), Black
41300119
6
  • ... Medallion, Bar & Shield logo
44341-08
7
  • ... Banjo bolt/bleeder assembly (includes cap, Part No. 42853-06)
5464
8
  • Sealing gasket (4)
41751-06A
Items mentioned in text, but not included in kit:
A
Original equipment (OE) lower caliper mount bolt (4), Part No. 44160-00
B
Pad kit, front brake, Part No. 41854-08 (includes Item 3)