1. | Remove main fuse. See the service manual. | |||||||||||||
2. | See Figure 1. Remove screws (1). Save the screws. |
Figure 1. Dual Headlamp | ||||||||||||
3. | Remove trim ring (6). | |||||||||||||
4. | Disconnect connector (3) and reflector and lens assembly. | |||||||||||||
5. | Remove foam pad (5) if it is stuck to the reflector and lens assembly. |
1. | Install the foam pad to the trim ring if necessary. | |||||
2. | Connect the harness to headlamps. | |||||
3. | See Figure 2. Install the Daymaker lamps into the housing. Verify the text (2) is horizontal. |
Figure 2. LED Headlamp Text Orientation | ||||
4. | Install trim ring. Secure with screws removed earlier. Verify that the trim is secure the top and bottom of the headlamp housing. | |||||
5. | Install main fuse. See the service manual. |
1 | LED Headlamp |
2 | Centerline of low beam |
1 | Perpendicular line |
2 | Vertical line |
3 | 25 feet (7.6 meters) |
4 | Low beam lens centerline |
5 | Horizontal line - align top of left side of low beam (for vertical alignment) |
1. | Verify that the headlamp lens is perpendicular to the front forks for proper left-to-right alignment. | |
2. | See Figure 5. With vehicle laden and upright, point the front wheel straight forward at wall. | |
3. | Loosen horizontal adjusting bolt. See operator's manual. Adjust headlamp beam side to side. Tighten bolt to 33.9–40.7 N·m (25–30 ft-lbs). | |
4. | Loosen vertical adjusting bolt. See operator's manual. Adjust headlamp beam up or down. Tighten bolt to 33.9–40.7 N·m (25–30 ft-lbs). |
1 | Left headlamp centerlines |
2 | Right headlamp centerlines |
3 | Left high intensity beam area |
4 | Right high intensity beam area |
Item | Description (Quantity) | Part Number |
---|---|---|
Kit Number 67700260 | ||
1 | Wire harness, LED headlamp (2) | 69201298 |
2 | LED headlamp, chrome (2) | 67700077 |
Kit Number 67700261 | ||
1 | Wire harness, LED headlamp (2) | 69201298 |
2 | LED headlamp, black (2) | 67700263 |