SCREAMIN' EAGLE 4.5 IN MUFFLER ENDCAP KITS
J062712022-02-23
GENERAL
Kit Numbers
65100076, 65100078, 65100084, 65100085, 65100095, 65100096, 65100097, 65100160, 65100161, 65100162, 65100163, 65100164, 65100165, 65100166, 65100196, 65100205, 65100216, 65100217, 65100218, 65100219, 65100220, 65100221
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
Installation
| 1. | See Figure 1. Slide U-nuts (6) onto bosses of endcap retaining ring (5). | |
| 2. | Align U-nuts with corresponding holes in endcap (1, 2, 3 or 4). | |
| 3. | Insert endcap retaining ring (5) into inside of endcap. | |
| 4. | Insert endcap and attachment ring into muffler. | |
| 5. | Align U-nut holes with holes in muffler body. NOTE Failure to tighten screws alternately could cause a gap between endcap and muffler. | |
| 6. | Install screws (7). Alternately tighten screws. Torque: 9.5–12.2 N·m (7–9 ft-lbs) | |
| 7. | Repeat on other side. |
NOTICE
Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a)
SERVICE PARTS
Figure 1. Service Parts, Muffler Endcap Kits
Table 1. Service Parts
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
65100084 65100085 65100165 65100166 65100196 65100205 | 1 | Endcap, muffler (2) | Not sold separately |
6 | U-nut (3) | 8146 | |
7 | Cap screw, flat countersunk head, 1/4 in-20 x .73 in long | 10200585 | |
65100076 65100078 65100160 65100161 | 2 | Endcap, muffler (2) | Not sold separately |
5 | Retaining ring, muffler endcap | Not sold separately | |
6 | U-nut (3) | 8146 | |
7 | Cap screw, flat countersunk head, 1/4 in-20 x .73 in long | 10200585 | |
65100095 65100096 65100097 65100162 65100163 65100164 | 3 | Endcap, muffler (2) | Not sold separately |
5 | Retaining ring, muffler endcap | Not sold separately | |
6 | U-nut (3) | 8146 | |
7 | Cap screw, flat countersunk head, 1/4 in-20 x .63 in long | 2225 | |
65100216 65100217 65100218 65100219 65100220 65100221 | 4 | Endcap, muffler, Kits 65100216, 65100217, 65100218 (1) and Kits 65100219, 65100220, 65100221 (2) | Not sold separately |
5 | Retaining ring, muffler endcap, Kits 65100216, 65100217, 65100218 (1) and Kits 65100219, 65100220, 65100221 (2) | Not sold separately | |
6 | U-nut, Kits 65100216, 65100217, 65100218 (3) and Kits 65100219, 65100220, 65100221 (6) | 8146 | |
7 | Cap screw, flat countersunk head, 1/4 in-20 x .63 in long, Kits 65100216 (3), 65100219 (6) | 10200585 | |
Cap screw, flat, TORX, Kits 65100217, 65100218 (3) and Kits 65100220, 65100221 (6) | 10201262 |