INNER PRIMARY COVER
J062942024-01-09
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
25700631, 25700654 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Inner Primary Cover
Table 2. Kit Contents: Inner Primary Cover
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Inner primary cover, black | Not sold separately | |
| 1 | Inner primary cover, black | Not sold separately | ||
| 2 | 1 | Spacer (thin) | 12400129 | |
| 3 | 1 | Spacer (thick) | 12400130 | |
| 4 | 2 | Screw, 1/4-20 x 1-5/8 in, black | 10200578 | |
| 2 | Screw, 1/4-20 x 1-5/8 in, chrome | 10200526 | ||
| 5 | 2 | Screw, 1/4-20 x 1-1/2 in, black | 10200512 | |
| 2 | Screw, 1/4-20 x 1-1/2 in, chrome | 10200524 | ||
| 6 | 1 | Screw, 1/4-20 x 4 in, black | 10200513 | |
| 1 | Screw, 1/4-20 x 4 in, chrome | 10200525 | ||
GENERAL
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
NOTE
Removal of shift linkage may make removal and installation of inner primary cover easier.
| 1. | If needed, disconnect shift linkage. a. Disconnect ball joint at each end from levers. |
REMOVE
| 1. | See Figure 2. Remove and discard screws (1-5). |
INSTALL
| 1. | If equipped, remove left side mid-frame air deflector. | |
| 2. | See Figure 1 and Refer to Table 2. Install new inner primary cover (1) with spacers (2, 3) and new screws (4, 5, 6). a. Install thicker spacer (3) between cover (1) and primary housing at rearmost screw location. b. Install thinner spacer (2) between cover (1) and primary housing next to rearmost screw location. |
Figure 2. Tightening Sequence
COMPLETE
| 1. | Figure 2 Tighten screws in sequence as shown. Torque: 16.3–17.6 N·m (12–13 ft-lbs) Primary housing cover screws | |
| 2. | Install mid-frame air deflectors. Torque: 2.8–4 N·m (25–35 in-lbs) Mid-frame air deflector screws | |
| 3. | If removed, install shift linkage. Torque: 7.9–10.2 N·m (70–90 in-lbs) Shifter linkage ball joints | |
| 4. | Check for proper shift linkage operation and clearance before operating vehicle. |