1. | See the service manual. Remove main fuse. | |
WARNING When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) | ||
2. | See the service manual to perform the following generalized steps: a. Remove seat. Retain all seat mounting hardware. b. Remove the ECM caddy from the top of the battery. c. Disconnect both battery cables, negative battery cable first. d. Remove fuel tank console. Remove fuel tank. e. See Figure 1. Remove the wire trough cover. f. Remove right side cover. g. Remove left side cover. h. Remove the two bolts attaching the electrical caddy under the left side cover. |
1 | Template (FLHXSE: use template 76000733 included in kit 76000734) |
2 | Saddlebag rear grommet |
3 | Saddlebag rear latch fastener (4) |
4 | Cutout, connector |
5 | Flange mounting hole (2) |
6 | Flange mounting hole (4) |
7 | Cutout, connector |
8 | Flange mounting hole (4) (saddlebag speakers only) |
9 | Cutout, connector (saddlebag speakers only) |
10 | Tape |
3. | See Figure 3. Remove the metal plate (2) from the four-way bulkhead connector (1) on the saddlebag harness. Insert the connector through the saddlebag hole from the inside. | |||||||||||||
4. | Slide the metal plate back onto the connector outside the saddlebag. Secure the connector with four socket head screws (3) from inside the saddlebag. Tighten. Torque: 4–4.5 N·m (35–40 in-lbs) Hex socket head screw |
Figure 3. Four-Way Harness Connector Installation | ||||||||||||
5. | See Figure 4. Insert the pin side 18-way bulkhead connector (3) from the saddlebag harness through the saddlebag hole from the inside. Secure the connector from outside the saddlebag with two socket head screws (4) and washers (5). Tighten. Torque: 4–4.5 N·m (35–40 in-lbs) M5 Hex socket head screw | |||||||||||||
6. | (See Figure 4 ) Snap the harness cover (1) over the 18-way connector. Secure with a cable strap (2). The harness routes inside the saddlebag after the amplifier is mounted. |
Figure 4. 18-Way Connector and Cover Installation | ||||||||||||
7. | See Figure 5. Clean the inside rear and bottom surfaces of the saddlebag with a 50-50 mixture of isopropyl alcohol and distilled water. NOTE Verify that all four tape strips are contacting the saddlebag. | |||||||||||||
8. | Remove the four pieces of protective backing from the amplifier bracket tape strips. Position the bracket as shown. |
Figure 5. Amplifier Bracket Installation | ||||||||||||
9. | See Figure 6. Install the amplifier pin studs (2) in the amplifier. Tighten. Torque: 9.4–12.2 N·m (7–9 ft-lbs) Hex nut | |||||||||||||
10. | Install the grommets (3). |
Figure 6. Amplifier Pin Studs | ||||||||||||
11. | Position the amplifier with the grommets in the holes in the bottom of the amplifier bracket. Slide the top into the bracket. Install the 2 hex socket button head screws. Tighten. Torque: 9.4–12.2 N·m (7–9 ft-lbs) |
1. | See Figure 7. Route the vehicle-side amplifier harness (1) in the saddlebag mounting area, beginning with the large 18-way amplifier socket connector [289-1A], moving forward on the vehicle. Route the harness following the saddlebag support (3). |
Figure 7. Main Amplifier Harness Routing | ||||||||
2. | Route the harness: a. behind and underneath the frame, b. into the battery area. | |||||||||
3. | Use cable straps (2) to tie the harness loosely to the saddlebag support. Use the large hole near the saddlebag rear attachment point or one of the cable strap slots along the bottom of the support. | |||||||||
4. | Temporarily install the right saddlebag into the support assembly. When sufficient clearance is confirmed, tighten the cable straps. Remove the saddlebag. a. Confirm that the vehicle-side harness connectors reach the saddlebag connectors. b. Confirm that the amplifier harness connectors and harness routing are clear of all moving parts. c. Confirm that no contact is made at full extension and compression of the shock absorber. NOTE Continue routing the harness to the front of the vehicle. | |||||||||
5. | Locate the amplifier input (rear output channel of the radio). |
6. | Models with one Stage II amplifier in rear: |
7. | Models with two or more Stage II amplifiers in rear: Install audio input "Y" (69201092) ( Figure 12 ) between 4-way socket side [296B] of amplifier harness and 4-way pin side connector as defined by models above. | |||
8. | See the service manual. Remove the left side cover and left side caddy. | |||
9. | See Figure 8. a. Locate the 2-way Delphi CAN connector [319B] (1) under the right side cover. b. The cap is a terminating resistor pack secured to the electrical caddy. Remove connector [319B] from the resistor pack. c. Connect [319A] from the harness provided with the kit (See Figure 15 item 4) to [319B] of the vehicle. d. If this is the only (rear) amplifier connection in this installation, connect the [319B] side of the harness (See Figure 15 item 3) from the kit back into the terminating resistor pack from step "B" above. If multiple rear amplifiers are used, daisy chain [319B] from this harness to [319A] of the next amplifier harness. Always verify that the remaining connector [319B] is connected to the terminating resistor of the vehicle. | |||
10. | a. Locate connector 299 on the vehicle (under the inner faring, see service manual for location). This connector may already be connected to a faring amplifier. b. Install 69200921 "Y" (See Figure 14 ) to vehicle side 299, with one end to the faring amplifier harness. c. Install the 69201545 jumper (See Figure 13 ) to the other end of the 69200921 "Y" inside the faring. (If a 69201545 jumper has already been installed on vehicle skip ahead to "f" Do not install more than one 69201545 jumper.) d. Route the 69201545 jumper though the inner faring and into the wire trough following the Faring harness routing. e. Locate the end of the 69201545 jumper under the RH side cover near the [319] connectors. If a 69201545 is present from a prior install use a 69200921 "Y" under the RH side cover to connect [299]. NOTE If more than one amplifier is installed in rear of vehicle, up to two 69200921 connectors may be used. |
Figure 8. CAN Connector [319B], Under Right Side Cover | ||
11. | Route the battery terminal branch to the battery terminals, but DO NOT connect the battery cables now. | |||
12. | Route the long harness branch forward, into the wire trough, to the left side. At the front of the trough, route the wires down the left side of the frame to the fairing lowers: |
1. | See Figure 11. Plug in connector (1) [149] of the saddlebag harness to the top of the amplifier. Route the saddlebag side harness inside the left saddlebag. Clean the inside bottom and side surfaces of the saddlebag along the harness path with a 50-50 mixture of isopropyl alcohol and distilled water. Secure with cable straps and bases as shown. |
Figure 9. Inner Harness Routing | ||||||||
2. | Saddlebag liners (if present): Trim saddlebag liners. Install saddlebag liners. | |||||||||
3. | See Figure 9. Install the amplifier cover on the bracket. Secure with three clips. |
Figure 10. Amplifier Cover | ||||||||
4. | Install the saddlebags. Plug in all saddlebag connectors. | |||||||||
5. | See Figure 17. Attach the new saddlebag capacity label (12) over the existing label in the right saddlebag. Note the revised load limit for the right saddlebag due to the amplifier installation. | |||||||||
6. | See the service manual. Install the wire trough cover. | |||||||||
7. | Install the fuel tank per the service manual. Install the fuel tank console. | |||||||||
8. | Install the electrical caddy under the left side cover with the two bolts removed earlier. Tighten. Torque: 8.1–10.8 N·m (72–96 in-lbs) | |||||||||
9. | Install fuse. | |||||||||
10. | Install left side cover. | |||||||||
11. | Install right side cover. |
1 | Amplifier connector [149] |
2 | Harness connector [298-1] |
3 | Harness connector [298-2] |
1 | Radio rear channel output connector [296] |
2 | Audio input connector (3) |
1 | Accessory power [299A] |
2 | Accessory power [299B] |
1 | Accessory power [299B] |
2 | Accessory power [299A] |
1 | Right side saddlebag connector [289-1] |
2 | Right side saddlebag connector [289-2] |
3 | CAN connector [319B] to terminating resistor, or daisy chain to additional amplifier harness |
4 | New CAN connector [319A] to OE harness |
5 | Secondary amplifier input [296] |
6 | Positive battery terminal [B+] |
7 | Inline B+ connector [160A/B] |
8 | Amplifier fuse |
9 | Negative battery terminal [B-] |
10 | Left side fairing mid/tweeter [37LT] |
11 | Right side fairing mid/tweeter [37RT] |
12 | Left side lower woofer [37LW] |
13 | Right side lower woofer [36RW] |
14 | Accessory/ignition power [299] |
1 | Left lower speaker |
2 | Right lower speaker |
3 | Amplifier, right saddlebag |
4 | Left fairing speaker (installed earlier) |
5 | Right fairing speaker (installed earlier) |
6 | Amplifier, fairing (installed earlier) |
7 | Jumper harness (part number 6901545) |
8 | Accessory/Ignition connector [299] |
9 | CAN connector [319B] to terminating resistor, or daisy chain to additional amplifier harness |
10 | New CAN connector [319A] to OE harness |
11 | Connection to battery [B+ and B-] |
12 | Amplifier input connector [296B] |
13 | Amplifier connector [149] |
14 | Connectors [289-1 and 289-2] |
15 | Connector [162] FLHX/FLTRX (use with 69200489 jumper) |
16 | Connector [162] FLHTCU/FLHTK/FLTRU (use with 69200714) |
17 | FLHXSE only [326A/B] (use 69201091) |
1. | See the service manual. Connect the battery terminal branch to the battery terminals (red positive cable first). a. Position the B+ ring terminal onto the positive battery terminal. Install the bolt. b. Position the in-line fuse holder in a location that can be easily accessed. c. Position the B- ring terminal onto the negative battery terminal. Install the bolt. d. Tighten both bolts to 6.8–7.9 N·m (60–70 in-lbs). | |
2. | Apply a light coat of petroleum jelly or corrosion retardant material to battery terminals. | |
3. | Install the ECM caddy per the service manual. | |
4. | See the service manual. Install seat. After installing seat, pull up on the seat to verify that it is secure. | |
5. | Install main fuse. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Amplifier bracket | 76000282A |
2 | Screw, hex socket button head (2), 1/4-20 x 5/8 in, Grade 8, with lock patch | 926 |
3 | Pin stud (2) | 12600087 |
4 | Cover, amplifier | 76000502 |
5 | Clip, push-in (3) | 12600068 |
6 | Wire harness, vehicle side, Boom! Audio Stage II fairing lower speaker | 69201538 |
7 | Wire harness, saddlebag side, Boom! Audio Stage II fairing lower speaker | 69201091 |
8 | Screw, hex socket head, M5-0.8 x 12 mm long (2) | 3798M |
9 | Flat washer, M5 (2) | 6454 |
10 | Screw, pan head, TORX, #8-32 x 5/8 in, stainless, with lock patch (4) | 10200065 |
11 | Cover, saddlebag amplifier connector | 69200586 |
12 | Saddlebag capacity label | 14001047 |
13 | Drill template, saddlebag amplifier connector (right) | 76000603 |
14 | Grommet, round, 1.0 in OD, 3/8 ID (2) | 12100071 |
15 | Wire harness, audio input (Three-way Y connector) | 69201092 |
16 | Base, cable strap (10) | 69200342 |
17 | Cable strap (10) | 10006 |
18 | Jumper harness | 69201545 |
19 | Power Connector | 69200921 |
Items mentioned in text, but not included in kit: | ||
A | Amplifier (Part No. 76000277B, purchase separately) |
1 | Connector number |
2 | Terminal code (A=pin, B=socket) |
3 | Solid wire color |
4 | Striped wire color |
5 | Socket symbol |
6 | Pin symbol |
7 | Diode |
8 | Wire break |
9 | No connection |
10 | Circuit to/from |
11 | Splice |
12 | Ground |
13 | Twisted pair |
ALPHA CODE | WIRE COLOR |
---|---|
BE | Blue |
BK | Black |
BN | Brown |
GN | Green |
GY | Gray |
LBE | Light Blue |
LGN | Light Green |
O | Orange |
PK | Pink |
R | Red |
TN | Tan |
V | Violet |
W | White |
Y | Yellow |
1 | Positive ring terminal [B+] |
2 | Inline B+ connector |
3 | Amplifier fuse |
4 | Right side fairing tweeter midrange [37RT] |
5 | Left side fairing tweeter midrange [37LT] |
6 | Left side lower woofer [37LW] |
7 | Right side lower woofer [37RW] |
8 | Right side saddlebag connector [289-1] |
9 | Negative ring terminal [B-] |
10 | Second amplifier input [296] |
11 | Right side saddlebag connectors [289-2] |
12 | Accessory/Ignition power [299B] |
13 | CAN connector [319B] |
14 | CAN connector [319A] |
1 | Left side saddlebag connector [289-1] |
2 | Fairing amplifier connector [149] |
3 | Lower woofer connector [289-2] |
1 | Secondary amplifier input |
2 | Secondary amplifier output |
3 | Secondary amplifier output |
4 | Secondary amplifier output |
1 | Accessory/Power [299B] |
2 | Accessory/Power [299A] |
1 | Accessory power [299B], socket |
2 | Accessory power [299A], pin |
3 | Accessory power [299A], pin |
4 | Accessory power [299B], socket |
5 | Accessory power [299A], pin |
6 | Accessory power [299A], pin |