1. | Open exhaust shield clamps and remove exhaust shield screws and washers. Remove original equipment (OE) muffler shields. Note the position of the clamps and save for installation. | |
2. | Remove screws and washers that attach the muffler to the support bar. | |
3. | Loosen muffler clamps and remove OE mufflers. Discard mufflers, gaskets and clamps. Install new exhaust gaskets and muffler clamps (sold separately) onto mufflers. Do not tighten clamps now. | |
4. | Install the mufflers to the exhaust pipes. Do not fully tighten the muffler clamps now. | |
5. | Apply Loctite 242 threadlocker to the muffler mounting screws and install the muffler mounting screws. Tighten. Torque: 13.6–16.3 N·m (10–12 ft-lbs) | |
6. | Tighten the muffler clamps. Tighten. Torque: 51.2–58.3 N·m (38–43 ft-lbs) | |
NOTICE Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a) | ||
7. | Install the OE muffler shields and band clamps. Tighten. Torque: 2.3–4.6 N·m (20–41 in-lbs) |
1 | Muffler (2) |
2 | Exhaust gasket (2) |
3 | Muffler clamp (2) |
4 | Clamp, worm drive #24 (6) |
5 | Screw (4) |
6 | Bracket |
7 | Header assembly, catalytic |
8 | Screw (12) |
9 | Muffler shield (2) |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Domestic chrome muffler kit | 64900640 |
Domestic black muffler kit | 64900641 | |
HDI chrome muffler kit | 64900642 | |
HDI black muffler kit | 64900643 | |
Items mentioned in text, but not included in
kit. | ||
A | Clamp, muffler (2) | 65900012 |
B | Gasket, exhaust (2) | 65900017 |