10MM SPARK PLUG WIRES
J065542017-08-23
GENERAL
Kit Number
316000108, 31600109, 31600110
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for your year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
WARNINGDisconnecting spark plug cable with engine running can result in electric shock and death or serious injury. (00464b)
PREPARE
- Remove seat. See service manual.
- Remove fuel tank. See service manual.
REMOVAL
| 1. | Locate spark plug cable straps and cut open. | |
| 2. | NOTE Remove cable by pulling on rubber boot only. Do not pull on cable or damage can result. Pull and twist simultaneously to remove rubber boot. | |
| 3. | See Figure 2. Disconnect boots (6-9) from engine using HD-52006 (Adjustable Spark Plug Wire Puller). | |
| 4. | Remove spark plug cables. | |
| 5. | NOTE Make note of cable strap locations. The earlier touring vehicles may have not been equipped with the latest update for cable straps. See Figure 2. |
| 1 | Front right |
| 2 | Front left |
| 3 | Rear left |
| 4 | Rear right |
| 5 | Ignition coil connector |
Figure 1. Coil Spark Plug Cables
| 1 | Coil location |
| 2 | Caddy retainers |
| 3 | Anchored cable strap (Item 3 in parts list) |
| 4 | Retaining cable strap (Item 4 in parts list) |
| 5 | Retaining cable strap (Item 5 in parts list) |
| 6 | Left rear (Item 1 in parts list, 445 mm long) |
| 7 | Left front (Item 1 in parts list, 890 mm long) |
| 8 | Right front (Item 2 in parts list, 825 mm long) |
| 9 | Right rear (Item 2 in parts list, 445 mm long) |
Figure 2. Motor Spark Plug Cables
INSTALLATION
Figure 3. 10MM Spark Plug Wire Routing (left)
Figure 4. 10MM Spark Plug Wire Routing (right)
| 1. | See Figure 5. Apply dielectric grease (6) to the insides of the coil (A) and spark plug boots (B). | |
| 2. | See Figure 1 and Figure 2 Connect and route new spark plug cables. a. See Figure 4.Right cable: Route front cable through caddy retainers (2). b. See Figure 3.Left cable: Secure anchored cable straps (3) to frame backbone. | |
| 3. | See Figure 2. Install cable straps. a. Item 3, push into frame locations and loosely tie down cable. b. Item 4, clamp to coolant line and loosely tie down cable. c. Item 5, remove existing push-in clip, push new cable strap and loosely tie down cable. | |
| 4. | Adjust spark plug cables and tighten cable straps. | |
| 5. | NOTE Adjust spark plug boots to avoid contact with fuel tank. | |
| 6. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. |
SERVICE PARTS
Figure 5. Service Parts: 10 MM Spark Plug Cables
Table 1. Service Parts
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
31600108 | 1 | Spark plug cable, black, front left (890 mm long) | Not sold separately |
Spark plug cable, black, rear left (445 mm long) | Not sold separately | ||
2 | Spark plug cable, black, front right (825 mm long) | Not sold separately | |
Spark plug cable, black, rear right (445 mm long) | Not sold separately | ||
3 | Cable strap (7) | 10177 | |
4 | Tie clip | 12200170 | |
5 | Tie clip | 12200172 | |
6 | Dielectric grease | Not sold separately | |
31600109 | 1 | Spark plug cable, red, front left (890 mm long) | Not sold separately |
Spark plug cable, red, rear left (445 mm long) | Not sold separately | ||
2 | Spark plug cable, red, front right (825 mm long) | Not sold separately | |
Spark plug cable, red, rear right (445 mm long) | Not sold separately | ||
3 | Cable strap (7) | 10177 | |
4 | Tie Clip | 12200170 | |
5 | Tie clip | 12200172 | |
6 | Dielectric grease | Not sold separately | |
31600110 | 1 | Spark plug cable, orange, front left (890 mm long) | Not sold separately |
Spark plug cable, orange, front right (445 mm long) | Not sold separately | ||
2 | Spark plug cable, orange, rear left (825 mm long) | Not sold separately | |
Spark plug cable, orange, rear right (445 mm long) | Not sold separately | ||
3 | Cable strap (7) | 10177 | |
4 | Tie clip | 12200170 | |
5 | Tie clip | 12200172 | |
6 | Dielectric grease | Not sold separately | |
Items mentioned in text. | |||
A | Coil boot | ||
B | Spark plug boot | ||