MILWAUKEE-EIGHT SCREAMIN' EAGLE EXTREME VENTILATOR AIR CLEANER KIT
J066402019-01-15
GENERAL
Kit Numbers
29400396, 29400397
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Proper installation of this kit requires ECM calibration. Contact a Harley-Davidson dealer for details.
This kit requires the separate purchase of Air Cleaner/Degreaser (99883-88T) which is available from a Harley-Davidson dealer.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 2 and Table 1.
NOTE
This Screamin' Eagle Ventilator Elite Performance Air Cleaner is intended for high performance applications only. This engine-related performance part is legal for sale or use in California on pollution controlled motor vehicles. Engine-related performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
PREPARE
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
WARNING
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
1. Remove main fuse. See the service manual.
REMOVE
1. Remove the Original Equipment (OE) air cleaner. See the service manual.
2. Figure 1 Remove and discard the induction module support bracket.
Figure 1. Remove Induction Module Support Bracket
INSTALL
Air Cleaner Installation
NOTE
When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to the threads of all fasteners.
1. See Figure 2. Install gasket (6).
a. Peel the protective strip off the gasket (6).
b. With adhesive side facing the backplate (5), align to the equally spaced screw holes, and carefully position the gasket.
c. Firmly press the gasket into place.
2. Insert OE breather screws (A) through the backplate.
3. Apply threadlocker to the breather screw threads and the mating tapped holes in the cylinder head.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
4. Install breather screws (A) into the cylinder head, but do not tighten.
5. Install air cleaner screws (2) all the way through the backplate (5) until the screw threads are captured in the induction module. Do not completely tighten at this time.
6. Alternately tighten the two breather screws (A).
Torque: 29.8–32.5 N·m (22–24 ft-lbs)
7. Tighten the air cleaner screws (2).
Torque: 6.2–6.8 N·m (55–60 in-lbs)
8. Install breather tubes (3, 4) to breather screw nipple and ribs in the backplate.
Air Cleaner Element and Cover Installation
1. See Figure 2. Install air filter element (1) and separately purchased cover kit 61300993 (chrome) or 61300994 (black).
COMPLETE
1. If removing the OE (Original equipment) intake you must apply the provided Warning Label (7) in a clearly visible area. We suggest attaching the sticker to the following:
a. Touring/Trike: Right side battery cover or inner primary.
b. Softail: Right side steering head casting.
2. Install main fuse. See the service manual.
ECM Recalibration
NOTICE
You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)
MAINTENANCE
NOTE
When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to the threads of all fasteners.
1. Remove the air cleaner cover screws and filter element.
2. Initial cleaning.
a. Tap the element to dislodge any loose dirt.
b. Gently brush with a soft bristle brush.
3. Apply air filter cleaner in one of the following ways.
a. Spray air filter cleaner liberally onto the cotton filter media.
b. Roll and soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately.
4. Let soak for ten minutes.
5. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water.
6.
NOTE
DO NOT use compressed air or a heat gun to speed drying.
After rinsing, shake off all excess water, and let the filter media air dry.
7. After the filter media is completely dry, oil filter in one of the following ways.
a. Spray air filter oil along each pleat, once only, holding the spray nozzle approximately 8 cm (3 in) away from the media.
b. Carefully use a squeeze bottle to deposit oil along each pleat, once only.
8. Let the oil absorb into the filter media for 20 minutes before proceeding. After 20 minutes, inspect the filter media.
9. Carefully apply oil to any remaining visible white spots on the filter media. Allow to absorb.
Service Parts
Figure 2. Service Parts: Milwaukee-Eight Screamin' Eagle Ventilator Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Element, air filter
29400400
2
Screw, hex socket button head cap (3)
869
3
Breather tube, rear
29400337
4
Breather tube, front
29400336
5
29400396: Backplate assembly, chrome
29000198
29400397: Backplate assembly, black
29000148
6
Gasket, throttle body
29000149
7
29400396: Warning label
28012-09
29400397: Warning label
14000377
Item mentioned in text, but not included in kit:
A
OE breather screw (2)