HANDLEBAR GUARD
J070712015-08-24
GENERAL
Kit Number
49000132
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Installation of this kit requires the use of Loctite® 243 Threadlocker and Sealant - Blue.
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
Kit Contents
See Figure 1 and Figure 2. Each handlebar guard is available as service kit (Part No. 49000119 (left side), Part No. 49000120 (right side)).
| 1 | Screw, M6 x 1 x 60 |
| 2 | Guard |
| 3 | Clamp |
| 4 | Short shank |
Figure 1. Handlebar Guard Kit, left, short shank
| 1 | Screw, M6 x 1 x 60 |
| 2 | Guard |
| 3 | Clamp |
| 4 | Long shank |
Figure 2. Handlebar Guard Kit, right, long shank
INSTALLATION
NOTE
Verify to cut the right grip large enough to prevent contact with the guard.
| 1. | See Figure 3. Carefully cut the end of the grip. a. Left grip: Cut to the size of the inner diameter of the handlebar. b. Right grip: Cut to the size of the twist grip inner sleeve. | |
| 2. | Assemble guard components: a. Left grip uses short shank: See Figure 1. Apply a small amount Loctite 243 (blue) to screw (1). Insert screw through guard (2) and start in the clamp (3). b. Right grip uses long shank: See Figure 2. Apply a small amount Loctite 243 (blue) to screw (1). Insert screw through guard (2) and start in the clamp (3). | |
| 3. | See Figure 4. Insert assembly into the end of the handlebar until the shoulder (2) contacts the handlebar. | |
| 4. | Tighten screw. Tighten to 21.7 N·m (16 ft-lbs). | |
| WARNING Before starting engine, be sure throttle control will snap back to idle position when released. A throttle control that prevents engine from automatically returning to idle can lead to loss of control, which could result in death or serious injury. (00390a) | ||
| 5. | Verify that throttle control does not bind and operates freely. NOTE To remove, loosen screw. Tap on end of screw with hammer and punch to loosen clamp. |
Figure 3. Cut End of Grip
| 1 | Guard |
| 2 | Shoulder |
| 3 | Clamp |
Figure 4. Install Guard