ALTERNATOR COVER INSERT

941000452022-02-22

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
25701164, 25701165, 25701181, 25701211	Safety Glasses, Torque Wrench	1 Dark wrench

(1) Only simple tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Alternator Cover Kit

Table 2. Kit Contents: Alternator Cover Kit

	Verify that all contents are present in the kit before installing or removing items from vehicle.
	Item	Qty	Description	Part No.	Notes
	1	1	Alternator cover	Not sold separately
	2	1	O-ring	25700982
Items mentioned in text, but not included in kit
	A	2	Original Equipment (OE)

GENERAL

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

REMOVE

NOTE

Careful not to scratch paint or surface.

See Figure 1. Remove two screws (A) from alternator cover. Retain screws.

INSTALL

NOTE

Ensure O-ring is installed properly prior to coating the O-ring with oil.

1.	See Figure 2. Coat O-ring (2) with clean oil.
2.	Install new alternator plug cover (1).
3.	See Figure 1. Secure using OE screws (A). Tighten. Torque: 5.3–7.5 N·m (47–66 in-lbs)

1	Alternator plug cover
2	O-ring

Figure 2. O-ring Installation

MAINTENANCE

Kits 25700165 and 25701181 contain exposed aluminum. Protect exposed aluminum with Harley-Davidson Protective Wipes (93600063), which reduces corrosion.