BRAKE SIDE MID-CONTROL
941001182021-01-12
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) | Time |
|---|---|---|---|
50502040 | Safety Glasses, Torque Wrench, E-CLIP TOOL (Part Number:HD-52369) |  | 1 hour |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Mid-Control - Brake Side
Table 2. Kit Contents: Mid-Control Kit - Brake Side
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Footpeg mounting bracket | 50502091 | Includes two bushings (11000193) |
| 2 | 1 | Brake pedal bracket sub-assembly | 50600288 | |
| 3 | 1 | Brake pedal assembly | 50600469 | |
| 4 | 1 | Brake pedal rod, large | 50600471 | |
| 5 | 1 | Brake pedal crank | 50600472 | |
| 6 | 1 | Brake pedal rod, small | 50600475 | |
| 7 | 1 | Brake pedal crank assembly | 50600477 | Includes two bushings (11000193) |
| 8 | 4 | Screw | 4387 | |
| 9 | 1 | Washer | 6333 | |
| 10 | 1 | Washer | 6702 | |
| 11 | 1 | Locknut, flange | 7531 | |
| 12 | 1 | Clevis pin | 42460-80B | |
| 13 | 1 | Cotter circle | 51938-04 | |
| 14 | 2 | Screw | 10200536 | |
| 15 | 1 | Screw | 10200850 | |
| 16 | 2 | Washer | 10300232 | |
| 17 | 2 | Retaining ring clip | 12200230 | |
| 18 | 1 | Screw | 4512A | |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Set vehicle upright. See service manual. |
REMOVE
| 1. | See Figure 2. Remove footpeg. a. Remove E-clip (5). Special Tool: E-CLIP TOOL (HD-52369) NOTE When removing E-clip, use E-clip tool to help prevent damage to painted surfaces. b. Remove clevis pin (1). c. Remove footpeg (3). d. Remove torsion spring (2). | |
| 2. | See Figure 3. Remove foot support bracket. a. Remove screws (2) b. Remove foot support bracket (1). | |
| 3. | Remove brake pedal. a. See Figure 5. Remove screw (3) from master cylinder bracket (4). NOTE Do not disconnect master cylinder from brake lines. See service manual. b. See Figure 4. Remove master cylinder clevis pin (1). c. See Figure 5. Remove screws (2) from master cylinder (1). Retain screws. |
| 1 | Clevis pin |
| 2 | Torsion spring |
| 3 | Footpeg |
| 4 | Wear peg |
| 5 | E-clip |
| 6 | Foot support bracket |
Figure 2. Right Side Footpeg (Typical)
| 1 | Foot support bracket |
| 2 | Screw (2) |
Figure 3. Right Foot Support Bracket (Typical)
| 8 | Clevis pin |
Figure 4. Brake Pedal
| 1 | Master cylinder |
| 2 | Screw (2) |
| 3 | Screw |
| 4 | Bracket |
Figure 5. Remove Master Cylinder from Bracket
INSTALL
| 1. | See Figure 1. Install brake pedal assembly. a. Install brake pedal assembly (3) to footpeg mounting bracket (1) with washer (16) and retaining ring clip (17). b. Install brake pedal crank assembly (7) to footpeg mounting bracket (1) with washer (16) and retaining ring clip (17). NOTE Orientation of crank (7) needs to be as shown in Figure 1 with short arm towards bracket (1). c. Install brake pedal rod (4) with two screws (8). Tighten. Torque: 20.3–24.4 N·m (15–18 ft-lbs) d. Install brake pedal crank (5) to brake pedal bracket sub-assembly (2) with screw (15), washer (9), washer (10) and locknut (11). Tighten. Torque: 24.4–30 N·m (18–22 ft-lbs) e. Install brake pedal rod (6) and two screws (8). Tighten. Torque: 20.3–24.4 N·m (15–18 ft-lbs) | |
| 2. | See Figure 1. Install master cylinder to brake pedal bracket sub-assembly (2) with Original Equipment (OE) screws removed earlier. Tighten. Torque: 24.4–30 N·m (18–22 ft-lbs) | |
| 3. | See Figure 1. Install master cylinder rod to brake pedal crank (5) with clevis pin (12) and cotter circle (13). | |
| 4. | See Figure 1 and Figure 6. Install complete assembly to vehicle with two screws (14) and screw (18). a. Rotate brake pedal all the way up for proper alignment of brackets. b. Tighten screws (14) and screw (18). Torque: 54.2–61 N·m (40–45 ft-lbs) Torque: 40.8–54.2 N·m (30–40 ft-lbs) | |
| 5. | See Figure 2. Install footpeg removed earlier. a. Insert short leg of torsion spring (2) into hole in footpeg (3). b. Insert long leg of torsion spring (2) into hole in foot support bracket (6). c. Rotate footpeg into position and install clevis pin (1). d. Install E-clip (5). Special Tool: E-CLIP TOOL (HD-52369) NOTE When installing E-clip, use E-clip tool to help prevent damage to painted surfaces. |
| 14 | Screws (2) |
| 18 | Screw |
Figure 6. Mid-Control Assembly Installed to Vehicle
COMPLETE
WARNINGAfter repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
| 1. | Verify operation of brake pedal. | |
| 2. | Remove vehicle from upright. See service manual. |